Scheduled Maintenance; Initial Service Requirements; Severe Use Conditions - Cushman HAULER 1200 Repair Manual

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

SCHEDULED MAINTENANCE

Consistent inspection, adjustment and lubrication of
some components are necessary to maintain your vehicle
so that it remains in safe and reliable condition. Refer to
the SCHEDULED MAINTENANCE CHART for detailed
requirements.
Inspect, clean, lubricate, adjust and replace parts as nec-
essary. Use TSV or equivalent replacement parts.
NOTICE: Service and adjustments are important for
safe and reliable vehicle operation. If not
familiar with safe service and adjustment
procedures, have your dealer perform the
operations.

Initial Service Requirements

Perform the additional inspection or maintenance at the
• frequent or prolonged use in a dusty environment
• prolonged low speed operation
• prolonged heavy load operation
SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached
first.
S –Indicates operations that need to be performed on
vehicles subjected to severe use.
Item
Steering
Front suspension
Rear suspension
CV boots
Tires
Wheel lug nuts
Accelerator
Brake system
Frame hardware
Fuel and engine oil level
Air filter
Headlights and taillights
Reverse warning alarm
Switches
653045
SCHEDULED MAINTENANCE
Interval
(perform at interval
that comes first)
Hours Calendar
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Pre-ride
Repair and Service Manual
SCHEDULED MAINTENANCE
initial service interval indicated, in addition to regular
intervals. See SCHEDULED MAINTENANCE CHART.
The initial service is required for optimum performance
and reliability.
• engine oil and filter
• starter/generator belt

Severe Use Conditions

Vehicles subjected to heavy or severe use must be
inspected and serviced more frequently than those of nor-
mal use patterns.The following conditions are considered
severe use:
• frequent use in mud, water or sand
• short trips in cold weather
E –Indicates emission-related services (Failure to do this
maintenance will not void the emissions warranty but may
affect emissions).
D –Indicates services that must be performed by an
authorized dealer.
Check for smooth and free operation.
Inspect. Check for leaks and loose or missing hardware.
Inspect. Check for leaks and loose or missing hardware.
Inspect. Replace as needed.
Check condition and pressure.
Check for loose or missing.
Check for smooth operation.
Check for proper operation.
Check for loose or missing.
Check for correct level.
Inspect. Clean or replace as needed.
Check operation. Replace bulbs as needed.
Check operation.
Check operation.
Remarks
B
153