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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
ment panel to the frame. Remove the two bolts (7), wash-
ers (8) and spacers that secure instrument panel (1) to
vehicle.
Pry out two ratchet rivets (9) located within the instrument
panel storage compartment. Pull the instrument panel (1)
away from the cowl.
Assemble in the reverse order of removal.
Tighten the bolts (7) to the torque value specified below.
Item
Torque Specification
7
13 - 15 ft. lbs. (18 - 20 Nm)
Brush Guard Replacement
Tool List
Socket, 1/2" ................................................................. 1
Ratchet ........................................................................ 1
Torque Wrench, ft. lbs. ............................................... 1
Front of Vehicle
11
12
13
14
Figure 5 Brush Guard
Remove two bolts (11) from each side of the vehicle along
with lock washers (12) and flat washers (13) that secure
the brush guard (14) to the fenders. Retain the hardware
for reuse (Figure 5).
Remove brush guard (14).
Assemble brush guard (14) in the reverse order of
removal.
Tighten the bolts (11) to the torque value specified below.
Item
Torque Specification
11
15 - 19 ft. lbs. (20 - 26 Nm)
653045
Cowl Replacement
Tool List
Drill...............................................................................1
Drill Bit .........................................................................1
Punch, Small................................................................1
Pop Rivet Tool..............................................................1
Hammer .......................................................................1
NOTICE: The cowl (2) can be removed along with
the front fenders.
battery cables before servicing vehicle.
Remove the brush guard, See Brush Guard Replace-
ment.
Quantity
Drill out two rivets (6) across top of instrument panel (1)
that secure the instrument panel to the cowl (2)(Figure 6).
Drill out the two rivets (15) (one per side) that secure the
cowl to the instrument panel.
Lift the cowl (2) and disconnect headlights.
12
13
11
Remove cowl assembly (2) from vehicle and transfer
headlights to new cowl.
Cowl installation is in reverse order of disassembly.
Repair and Service Manual
To decrease the risk of personal
injury, disconnect negative (BL-)
2
18
Front of Vehicle
Figure 6 Cowl Replacement
BODY
B
Quantity
15
6
15
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