Page 1 HAULER 800 Service Parts Manual 666414–F ISSUED FEBRUARY 2018 REVISED MAY 2019...
Page 2 CALIFORNIA Proposition 65 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause can- cer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area and wear gloves or wash your hands fre- quently when servicing your vehicle.
Page 3 SERVICE PARTS MANUAL GASOLINE POWERED VEHICLE HAULER 800 STARTING MODEL YEAR 2018 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles (TSV) pro- hibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
Page 5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ACCELERATOR .
Page 6 NOTES Page iv 666414 Service Parts Manual...
Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
Page 10 ACCELERATOR ACCELERATOR PEDAL BOX ASSEMBLY includes items 2 - 26 ACCELERATOR PEDAL ASSEMBLY includes items 27 - 29 Front of Vehicle To Governor Part of frame Page A-1 666414 Service Parts Manual...
Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 12 ACCELERATOR To Direction Selector Shifter Cable Engine Front of Vehicle Rear Axle Page A-3 666414 Service Parts Manual...
Page 13 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 14 ACCELERATOR Notes: Page A-5 666414 Service Parts Manual...
Page 15 ACCELERATOR Notes: Page A-6 666414 Service Parts Manual...
Page 16 AIR FILTER AIR CLEANER ASSEMBLY includes items 2 - 6 Carburetor Page B-1 666414 Service Parts Manual...
Page 17 AIR FILTER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 18 AIR FILTER Notes: Page B-3 666414 Service Parts Manual...
Page 19 AIR FILTER Notes: Page B-4 666414 Service Parts Manual...
Page 20 BODY Front of Vehicle Page C-1 666414 Service Parts Manual...
Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 22 BODY Front of Vehicle GLOVE BOX DOOR ASSY (PASSENGER SIDE) includes items 26 - 29 Page C-3 666414 Service Parts Manual...
Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 24 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 25 BODY Notes: Page C-6 666414 Service Parts Manual...
Page 26 BODY Front of Vehicle Front of Vehicle Page C-7 666414 Service Parts Manual...
Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 28 BODY Front of Vehicle Dash Panel Front of Vehicle Front of Vehicle ACCELERATOR PEDAL GUARD KIT includes items 13 - 14 ACCELERATOR PEDAL GUARD HARDWARE KIT includes items 15 - 16 Floorboard Center hole on frame Rocker Panel Page C-9 666414 Service Parts Manual...
Page 29 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 30 BODY Notes: Page C-11 666414 Service Parts Manual...
Page 31 BODY Notes: Page C-12 666414 Service Parts Manual...
Page 32 BODY 21 22 23 24 Front of Vehicle Page C-7 666414 Service Parts Manual...
Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 34 BODY Front of Vehicle Page C-9 666414 Service Parts Manual...
Page 35 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 36 BODY Front of Vehicle SIDE PANEL (DRIVER SIDE) includes items 10, 12 SIDE PANEL (PASSENGER SIDE) includes items 11 - 12 Page C-11 666414 Service Parts Manual...
Page 37 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 38 BODY Notes: Page C-13 666414 Service Parts Manual...
Page 39 BODY Notes: Page C-14 666414 Service Parts Manual...
Page 40 BODY Front of Vehicle Page C-21 666414 Service Parts Manual...
Page 41 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 42 BODY Rear Bumper HEAVY DUTY HITCH KIT Rear Hitch Receiver ANGLE HITCH Front of Vehicle CLEVIS HITCH DROP BALL HITCH DROP CLEVIS HITCH DROP ANGLE HITCH Page C-23 666414 Service Parts Manual...
Page 43 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 44 BODY Notes: Page C-25 666414 Service Parts Manual...
Page 45 BODY Notes: Page C-26 666414 Service Parts Manual...
Page 46 BRAKES BRAKE PEDAL ASSEMBLY (WITH LIGHT) (4 WHEEL BRAKES) includes items 2 - 29 666414 Service Parts Manual Page D-1...
Page 47 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 48 BRAKES BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items 3 - 29 Front of Vehicle 666414 Service Parts Manual Page D-3...
Page 49 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 50 BRAKES COMPENSATOR ASSEMBLY (2 WHEEL DRUM BRAKES) includes items 2 - 14 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum Rear Axle (Passenger Side) 666414 Service Parts Manual Page D-5...
Page 51 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 52 BRAKES COMPENSATOR ASSEMBLY (4 WHEEL DRUM BRAKES) includes items 2 - 12 Part of Frame Front of Vehicle Pedal Brake Front of Vehicle To Rear Brake Drum To Front Brake Drum Rear Axle (Passenger Side) 666414 Service Parts Manual Page D-7...
Page 53 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 54 BRAKES Front of Vehicle Part of Frame Front of Vehicle 666414 Service Parts Manual Page D-9...
Page 55 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 56 BRAKES BRAKE ASSEMBLY (DRIVER SIDE) includes items 3 - 9 BRAKE ASSEMBLY (PASSENGER SIDE) includes items 3 - 8, 10 BRAKE DRUM ASSEMBLY includes items 17, 18 Tension Pin ADJUSTER ASSEMBLY 666414 Service Parts Manual Page D-11...
Page 57 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 58 BRAKES 666414 Service Parts Manual Page D-13...
Page 59 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 60 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 61 BRAKES Notes: 666414 Service Parts Manual Page D-16...
Page 62 BRAKES BRAKE PEDAL ASSEMBLY (WITHOUT LIGHT) (2 WHEEL BRAKES) includes items 3 - 11 BRAKE PEDAL ASSEMBLY (WITHOUT LIGHT) (4 WHEEL BRAKES) includes items 3 - 7, 12 - 16 666414 Service Parts Manual Page D-17...
Page 63 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 64 BRAKES Notes: 666414 Service Parts Manual Page D-19...
Page 65 BRAKES Notes: 666414 Service Parts Manual Page D-20...
Page 66 CARBURETOR AND CHOKE CARBURETOR includes items 3 - 21 Page E-1 666414 Service Parts Manual...
Page 67 CARBURETOR AND CHOKE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 68 CARBURETOR AND CHOKE Carburetor Page E-3 666414 Service Parts Manual...
Page 69 CARBURETOR AND CHOKE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 70 CARBURETOR AND CHOKE Notes: Page E-5 666414 Service Parts Manual...
Page 71 CARBURETOR AND CHOKE Notes: Page E-6 666414 Service Parts Manual...
Page 72 CLUTCH PRIMARY TEAM CLUTCH includes items 2 - 11 SECONDARY TEAM CLUTCH includes items 13 - 19 Page F-1 666414 Service Parts Manual...
Page 73 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 74 CLUTCH Notes: Page F-3 666414 Service Parts Manual...
Page 75 CLUTCH Notes: Page F-4 666414 Service Parts Manual...
Page 76 DIRECTION SELECTOR includes items 2 - 31 DIRECTION SELECTOR ASSEMBLY Reverse Warning Buzzer Page G-1 666414 Service Parts Manual...
Page 77 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 78 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 79 DIRECTION SELECTOR Notes: Page G-4 666414 Service Parts Manual...
Page 80 ELECTRICAL Note: FRAME SHOWN PARTIALLY TURN SIGNAL SWITCH ASSEMBLY includes item 5 Page H-1 666414 Service Parts Manual...
Page 81 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 82 ELECTRICAL ELECTRICAL PLATE ASSEMBLY includes items 2 - 17 BLACK To Key Switch Control Harness 54 25 To F2 On Starter/ Generator Page H-3 666414 Service Parts Manual...
Page 83 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 84 ELECTRICAL FRONT GRILLE ASSEMBLY WITH LIGHTS includes items 3 - 5 FRONT GRILLE ASSEMBLY WITH LED LIGHTS includes items 3 - 4, 7 HEADLIGHT includes item 6 HEADLIGHTS Rear Fender TAILLIGHT Front of Vehicle Front of Vehicle Page H-5 666414 Service Parts Manual...
Page 85 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 86 ELECTRICAL Front of Vehicle Electrical Plate Assembly FUSE BLOCK INSTALLATION Front of Vehicle Fuse Box Relay Main Harness Page H-7 666414 Service Parts Manual...
Page 87 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 88 ELECTRICAL See STARTER GENERATOR Section HOUR METER Canopy Top Direction Selector Mounting Bolts Seat Support Front of Vehicle STROBE LIGHT ASSEMBLY includes items 9 - 19 Canopy Shown for Reference only STROBE LIGHT ASSEMBLY includes items 10 - 11 Page H-9 666414 Service Parts Manual...
Page 89 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 90 ELECTRICAL Notes: Page H-11 666414 Service Parts Manual...
Page 91 ELECTRICAL Notes: Page H-12 666414 Service Parts Manual...
Page 92 ELECTRICAL GAUGE PLATE WITH FUEL ASSEMBLY GAUGE PLATE ASSEMBLY includes items 5, 8 - 11 includes items 6, 8 - 11 GAUGE PLATE WITH 12V, FUEL ASSEMBLY GAUGE PLATE WITH 12V ASSEMBLY includes items 6, 9, 11 - 14 includes items 5, 9, 11 - 14 Page H-13 666414 Service Parts Manual...
Page 93 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 94 ELECTRICAL GAUGE PLATE WITH USB, FUEL ASSEMBLY GAUGE PLATE WITH USB ASSEMBLY includes items 5, 8, 11, 14 - 21 includes items 6, 8, 11, 14 - 21 GAUGE PLATE 12V, USB ASSEMBLY GAUGE PLATE 12V, USB, FUEL ASSEMBLY includes items 5, 9, 12, 14 - 21 includes items 6, 9, 12, 14 - 21 USB PORT HOUSING ASSEMBLY includes items 20 - 21...
Page 95 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 96 ELECTRICAL Notes: Page H-17 666414 Service Parts Manual...
Page 97 ELECTRICAL Notes: Page H-18 666414 Service Parts Manual...
Page 98 ENGINE AND MUFFLER GAS ENGINE, 13HP includes items 4 - 7 Page J-1 666414 Service Parts Manual...
Page 99 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 100 ENGINE AND MUFFLER Front of Vehicle Page J-3 666414 Service Parts Manual...
Page 101 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 102 ENGINE AND MUFFLER Notes: Page J-5 666414 Service Parts Manual...
Page 103 ENGINE AND MUFFLER Notes: Page J-6 666414 Service Parts Manual...
Page 104 ENGINE MOUNTING FRONT MOUNT BRACKET ASSEMBLY includes items 9 - 12 Part of Frame Front of Vehicle Engine Rear Axle Page K-1 666414 Service Parts Manual...
Page 105 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 106 ENGINE MOUNTING Notes: Page K-3 666414 Service Parts Manual...
Page 107 ENGINE MOUNTING Notes: Page K-4 666414 Service Parts Manual...
Page 108 FRONT SUSPENSION AND STEERING SPINDLE AND HUB ASSEMBLY, 4 LUG (PASSENGER SIDE) includes items 4 - 13 SPINDLE AND HUB ASSEMBLY (DRIVER SIDE) includes items 5 - 13, 17 Steering Box Assembly Front of Vehicle Part of Frame Page L-1 666414 Service Parts Manual...
Page 109 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 110 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 111 FRONT SUSPENSION AND STEERING Notes: Page L-4 666414 Service Parts Manual...
Page 112 FRONT SUSPENSION AND STEERING FOR VEHICLES WITH MECHANICAL DRUM BRAKES Steering Box Assembly Part of Frame Front of Vehicle Part of Frame Page L-5 666414 Service Parts Manual...
Page 113 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 114 FRONT SUSPENSION AND STEERING Page L-7 666414 Service Parts Manual...
Page 115 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 116 FRONT SUSPENSION AND STEERING STEERING COLUMN KIT includes items 13 - 25 TIE ROD ASSEMBLY includes items 37 - 41 Front of Vehicle Axle shown for reference only Page L-9 666414 Service Parts Manual...
Page 117 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 118 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 119 FRONT SUSPENSION AND STEERING Notes: Page L-12 666414 Service Parts Manual...
Page 120 FRONT SUSPENSION AND STEERING STEERING BOX ASSEMBLY includes items 3 - 26 RACK BALL JOINT includes items 24 - 25 Page L-13 666414 Service Parts Manual...
Page 121 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
Page 122 FRONT SUSPENSION AND STEERING Notes: Page L-15 666414 Service Parts Manual...
Page 123 FRONT SUSPENSION AND STEERING Notes: Page L-16 666414 Service Parts Manual...
Page 124 FUEL SYSTEM FUEL LINE ASSEMBLY includes items 2 - 8 CARBON CANISTER ASSEMBLY includes items 16 - 21 Front of Vehicle Crankcase Pulse Carburetor Page M-1 666414 Service Parts Manual...
Page 125 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 126 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 127 FUEL SYSTEM Notes: Page M-4 666414 Service Parts Manual...
Page 128 FUEL SYSTEM FUEL TANK ASSEMBLY (WITH SENDER UNIT) includes items 3 - 9 FUEL TANK ASSEMBLY (WITHOUT SENDER UNIT) includes items 3 - 8, 10 Page M-5 666414 Service Parts Manual...
Page 129 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 130 FUEL SYSTEM Notes: Page M-7 666414 Service Parts Manual...
Page 131 FUEL SYSTEM Notes: Page M-8 666414 Service Parts Manual...
Page 132 REAR AXLE DETAIL A DETAIL A REAR AXLE, 11.47:1 includes items 3 - 63 AXLE CASE L COMPLETE includes items 4 - 13, 24 AXLE CASE R COMPLETE includes items 13, 19 - 23 DIFFERENTIAL CASE includes items 34, 47, 49 and 50 DIFFERENTIAL ASSEMBLY includes items 46, 48 and 52 DIFFERENTIAL CASE W/LSD includes items 34, 47, 49 and 50 DIFFERENTIAL ASSEMBLY W/LSD includes items 64, 48 and 52...
Page 133 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 134 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 135 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 136 REAR AXLE Notes: Page N-5 666414 Service Parts Manual...
Page 137 REAR AXLE Notes: Page N-6 666414 Service Parts Manual...
Page 138 REAR SUSPENSION Front of the Vehicle Page P-1 666414 Service Parts Manual...
Page 139 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 140 REAR SUSPENSION Notes: Page P-3 666414 Service Parts Manual...
Page 141 REAR SUSPENSION Notes: Page P-4 666414 Service Parts Manual...
Page 142 SEATING SEAT BACK ASSEMBLY includes items 2 - 4 Front of Vehicle SEAT BOTTOM ASSEMBLY includes items 12 - 20 Page R-1 666414 Service Parts Manual...
Page 143 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 144 SEATING SEAT BACK ASSEMBLY includes items 16, 17 Front of Vehicle SEAT BOTTOM ASSEMBLY includes items 24 - 34 Page R-3 666414 Service Parts Manual...
Page 145 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 146 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 147 SEATING Notes: Page R-6 666414 Service Parts Manual...
Page 148 STARTER GENERATOR STARTER / GENERATOR includes items 2 - 17 HEADBAND KIT includes item 18 Page S-1 666414 Service Parts Manual...
Page 149 STARTER GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 150 STARTER GENERATOR Front of Vehicle Page S-3 666414 Service Parts Manual...
Page 151 STARTER GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 152 STARTER GENERATOR Notes: Page S-5 666414 Service Parts Manual...
Page 153 STARTER GENERATOR Notes: Page S-6 666414 Service Parts Manual...
Page 154 TRUCK BED TRUCK BED ASSEMBLY, 36” includes items 2 - 16 PLASTIC TRUCK BED Front of Vehicle Page T-1 666414 Service Parts Manual...
Page 155 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 156 TRUCK BED ELECTRIC DUMP ASSEMBLY includes items 25 - 30 Front of Vehicle CIRCUIT BREAKER Page T-3 666414 Service Parts Manual...
Page 157 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 158 TRUCK BED TRUCK BED - MANUAL LIFT WITH SPRING ASSEMBLY Front of Vehicle TRUCK BED LATCH ASSEMBLY Front of Vehicle includes items 36 - 41 Page T-5 666414 Service Parts Manual...
Page 159 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 160 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 161 TRUCK BED Notes: Page T-8 666414 Service Parts Manual...
Page 162 TRUCK BED TRUCK BED - MANUAL LIFT WITHOUT SPRING ASSEMBLY Front of Vehicle Front of Vehicle TRUCK BED LATCH ASSEMBLY includes items 11 - 16 Page T-9 666414 Service Parts Manual...
Page 163 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 164 TRUCK BED Front of Vehicle Front of Vehicle Page T-11 666414 Service Parts Manual...
Page 165 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 166 TRUCK BED Notes: Page T-13 666414 Service Parts Manual...
Page 167 TRUCK BED Notes: Page T-14 666414 Service Parts Manual...
Page 168 TRUCK BED Front of Vehicle D-RING KIT FOR PLASTIC BED includes items 4, 5 Plastic Bed Front of Vehicle Plastic Bed Page T-15 666414 Service Parts Manual...
Page 169 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 170 TRUCK BED TOOL HOLDER KIT (PLASTIC BED) includes items 2 - 6 Plastic Bed Existing Hardware Front of Vehicle Page T-17 666414 Service Parts Manual...
Page 171 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 172 TRUCK BED EQUIPMENT RACK KIT, includes items 2 - 10 TOOL MOUNT KIT, includes items 13 - 14 Plastic Bed Front of Vehicle TOOL MOUNT KIT, includes items 17 - 20 Plastic Bed Front of Vehicle Page T-19 666414 Service Parts Manual...
Page 173 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 174 TRUCK BED Notes: Page T-21 666414 Service Parts Manual...
Page 175 TRUCK BED Notes: Page T-22 666414 Service Parts Manual...
Page 176 WEATHER PROTECTION CANOPY TOP KIT, BLACK includes items 4, 7 - 20 CANOPY STRUT SET includes items 8 - 10 HARDWARE KIT includes items 11 - 20 CANOPY TOP KIT, TAN includes items 5, 7 - 20 CANOPY TOP KIT, BEIGE includes items 6, 7 - 20 Front of Vehicle Page U-1 666414 Service Parts Manual...
Page 177 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 178 WEATHER PROTECTION ENCLOSURE REAR VIEW MIRROR KIT includes items 6 - 8 SPLIT WINDSHIELD UTILITY KIT includes items 11 - 17, 25 SPLIT WINDSHIELD ASSEMBLY includes items 14 - 17 FULL WINDSHIELD UTILITY KIT includes items 21 - 25 WINDSHIELD HARDWARE KIT includes items 26 - 28 REAR VIEW MIRROR Front Top Strut...
Page 179 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 180 WEATHER PROTECTION Canopy Top Page U-5 666414 Service Parts Manual...
Page 181 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 182 WEATHER PROTECTION Notes: Page U-7 666414 Service Parts Manual...
Page 183 WEATHER PROTECTION Notes: Page U-8 666414 Service Parts Manual...
Page 184 WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY includes items 2 - 4 WHEEL AND TIRE ASSEMBLY includes items 8 - 10 WHEEL AND TIRE ASSEMBLY includes items 15 - 17 Tire design may vary by part number Page V-1 666414 Service Parts Manual...
Page 185 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 186 WHEELS AND TIRES WHEEL COVER ASSEMBLY, GOLD includes item 6, 10 WHEEL COVER ASSEMBLY, SILVER includes item 9 - 10 FRONT Page V-3 666414 Service Parts Manual...
Page 187 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 188 WHEELS AND TIRES Notes: Page V-5 666414 Service Parts Manual...
Page 189 WHEELS AND TIRES Notes: Page V-6 666414 Service Parts Manual...
Page 190 DECALS AND LABELS Front of Vehicle Instrument Panel Cowl Front of Vehicle 74093-G01 Frame 651671 Side Panel Side Panel Front of Vehicle Front of Vehicle Page W-1 666414 Service Parts Manual...
Page 191 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 192 DECALS AND LABELS READ AND OBEY THE FOLLOWING WARNINGS TO DECREASE RISK OF SEVERE INJURY OR DEATH. 664789 Pressing the accelerator pedal releases the parking brake even when the key is in the OFF position; the vehicle may move when the accelerator pedal is pressed. Unintentional movement of the vehicle can cause injury or death. Do not •...
Page 193 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 194 DECALS AND LABELS Notes: Page W-5 666414 Service Parts Manual...
Page 195 DECALS AND LABELS Notes: Page W-6 666414 Service Parts Manual...
Page 196 Page X-1 666414 Service Parts Manual...
Page 197 THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
Page 198 Notes: Page X-3 666414 Service Parts Manual...
Page 199 Notes: Page X-4 666414 Service Parts Manual...
Page 200 Phone: 001-706-798-4311, FAX: 001-706-771-4609 Owner’s Guides, as well as Repair and Service Manuals are available from a local Distributor, or an authorized Branch, Parts & Accessories Department or at www.cushman.com. Copyrighted Material This manual may not be reproduced in whole...

Cushman HAULER 800 Service & Parts Manual

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