Cushman HAULER 1200 Repair Manual page 10

TABLE OF CONTENTS
Daily Brake Performance Test ............................................................................49
B
Brake System Inspection ....................................................................................49
Wheel Brake Inspection ......................................................................................49
MAINTENANCE AND REPAIRS ..................................................................................... 51
Adjusting Brake Pedal Free Travel .....................................................................52
Brake Drum Removal and Installation ................................................................53
Wheel Brake Service ..........................................................................................53
Backing Plate/Entire Wheel Brake Assembly Removal and Installation .............54
Brake Shoe Removal ..........................................................................................55
Brake Shoe Installation .......................................................................................57
Brake Cable and Equalizer Assembly Removal and Installation ........................58
Compensator Assembly, Removal and Installation ............................................58
Brake Pedal Removal and Installation ................................................................58
Parking Brake Catch Bracket Removal and Installation .....................................59
Parking Brake Pedal Removal and Installation ...................................................59
Pedal Bumper Adjustment ..................................................................................60
Parking Brake Release Linkage Removal and Replacement .............................60
Parking Brake Kick-Off Cam Removal, Replacement and Installation ...............60
FRONT HYDRAULIC BRAKE
SYSTEM DESCRIPTION................................................................................................. 63
MASTER CYLINDER REPLACEMENT........................................................................... 63
Remove Master Cylinder ....................................................................................63
Install Master Cylinder ........................................................................................64
MASTER CYLINDER FLUID ........................................................................................... 64
Flush Hydraulic Brake System ............................................................................64
Check Brake Fluid ...............................................................................................64
ROUTINE MAINTENANCE.............................................................................................. 64
REPLACEMENT OF WEAR ITEMS ................................................................................ 64
Brake Pad Replacement .....................................................................................64
Rotor Replacement .............................................................................................65
Spindle Replacement ..........................................................................................65
Actuator Linkage Bushings .................................................................................65
Actuator Pivot Bushings ......................................................................................65
BLEEDING BRAKES ....................................................................................................... 65
General Information about Bleeding Brakes .......................................................65
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Repair and Service Manual
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