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646442
Cushman 646442 Manuals
Manuals and User Guides for Cushman 646442. We have
1
Cushman 646442 manual available for free PDF download: Owner's Manual
Cushman 646442 Owner's Manual (184 pages)
hauler 4x4 diesel 2 passenger
Brand:
Cushman
| Category:
Utility Vehicle
| Size: 18.08 MB
Table of Contents
Table of Contents
6
Safety Precautions
13
Safety Precautions
14
Precautions before Operation
14
General Precautions
14
General Precautions
14
PRECAUTIONS During OPERATION
16
When Starting The Engine
16
When Starting the Engine
16
When Driving The Vehicle
18
When Driving the Vehicle
18
When Parking The Vehicle
25
When Parking the Vehicle
25
SAFETY PRECAUTIONS During Servicing
26
SAFETY PRECAUTIONS When Using the ROPS
30
Safety Decal
31
Mounting Location
31
Mounting Location
31
Decals
32
Cautions For Decal Maintenance
38
Cautions for Decal Maintenance
38
Precautions before Operation
39
Vehicle IDENTIFICATION Number
40
Vehicle Serial Number
40
Engine Serial Number
40
Specifications
41
Exterior Dimensions
42
Exterior Dimensions
42
General Specifications
43
General Specifications
43
Option List And Features
46
Option List and Features
46
Specification
42
Features and Controls
47
Exterior View
49
Hood
51
Electric Cooling Fan Motor
51
Electric.cooling.fan.motor
51
Operation
51
Headlamp
52
Rear Hitch Receiver
52
Rear.hitch.receiver
52
Suspension
52
Rear Wheel Mudguard
53
Rear.wheel.mudguard
53
Reflex Reflector
53
Reflex.reflector
53
Safety Lamp Kit (Optional)
54
Safety.lamp.kit.(Optional)
54
Switches
55
Key Switch
55
Key.switch
55
Combination Switch
57
Combination.switch
57
Hazard Lamp Switch (Optional)
59
Hazard.lamp.switch.(Optional)
59
12V Power Outlet
60
12V.power.outlet
60
Spare Switch Panel
60
Spare.switch.panel
60
Instrument PANEL
61
Speedometer / Hourmeter
61
..(3).Coolant.temperature.gauge
61
Fuel Gauge
61
Fuel.gauge
61
Speedometer./.Hourmeter
61
Engine Oil Pressure Warning Lamp
63
Engine.oil.pressure.warning.lamp
63
Battery Charging Lamp
64
Battery.charging.lamp
64
Head Light High Beam Lamp
64
Head.light.high.beam.lamp
64
Turn Signal Lamp
64
Turn.signal.lamp
64
Glow Plug Indicator
65
Glow.plug.indicator
65
Neutral Indicator
65
Neutral.indicator
65
Parking Brake Indicator
65
Parking.brake.indicator
65
Engine Check Warning Lamp
66
Engine.check.warning.lamp
66
Lower Fuel Level Warning Indicator
66
Lower.fuel.level.warning.indicator
66
Error Indicator
67
Error.indicator
67
Controls
70
Shift Lever
71
Differential Lock Lever (Rear Wheel)
71
Differential.lock.lever.(Rear.wheel)
71
Shift.lever
71
2Wd/4Wd Shift Lever
73
2Wd/4Wd.shift.lever
73
Brake Pedal
73
Brake.pedal
73
Parking Brake Lever
74
Parking.brake.lever
74
Accelerator Pedal
75
Accelerator.pedal
75
Seat
75
Seat Belt
75
Seat.belt
75
Headrest (Optional)
76
Headrest.(Optional)
76
Rops
76
Brush Guard
77
Brush.guard
77
Outside Rearview Mirror (Optional)
77
Outside.rearview.mirror.(Optional)
77
Skid Plates (Optional)
78
Skid.plates.(Optional)
78
Sun Canopy (Optional)
78
Sun.canopy.(Optional)
78
Windshield (Optional)
78
Windshield.(Optional)
78
Rear Screen (Optional)
79
Rear.screen.(Optional)
79
Cargo Bed
80
Cargo Bed Control Lever
80
Cargo.bed
80
Cargo.bed.control.lever
80
Cup Holders And Storage Boxes
80
Cup.holders.and.storage.boxes
80
Cargo Bed Control Lever (Optional)
81
Cargo.bed.control.lever.(Optional)
81
Remote Hydraulic Lever (Optional)
82
Remote.hydraulic.lever.(Optional)
82
Cargo Bed Extension (Optional)
83
Cargo.bed.extension.(Optional)
83
Hand Throttle Lever (Optional)
83
Hand.throttle.lever.(Optional)
83
Fuel Tank
84
Fuel.tank
84
Working Lamp (Optional)
84
Working.lamp.(Optional)
84
Engine Inspection
85
Engine.inspection
85
Coolant, Brake Fluid and Electrical Devices
86
Coolant,.Brake.fluid.and
86
Tire
86
Tire Tread Patterns
86
Tire.tread.patterns
86
Proper Inflation Pressure
88
Proper.inflation.pressure
88
Operation
89
Pre-Operation
90
Daily Inspection
90
Daily Inspection
90
Operating.the.engine
90
Starting The Engine
90
Starting the Engine
90
Checking Warning Lamps after Starting Engine
93
Operating Principle Of Preheat System
94
Operating Principle of Preheat
94
Stopping The Engine
94
Stopping the Engine
94
Operating the Engine
90
Operating.the.vehicle
95
How To Drive
95
How to Drive
95
Warming Up
98
Warming up
98
Jump Start
99
Jump Start
99
Stopping
100
Parking
100
Shifting
101
Driving On Slippery Surfaces
102
Driving on Slippery Surfaces
102
Turning
103
Driving On Slope
103
Driving on Slope
103
Driving In Forest
105
Driving in Forest
105
Driving Through Water
105
Driving through Water
105
Driving Backward
106
Driving Backward
106
Driving On Road
107
Driving on Road
107
Transporting Cargo
107
Transporting Cargo
107
Unloading
109
Unloading (If The Dumping Kit Is Installed)
110
Unloading (if the Dumping Kit Is Installed)
110
Towing Trailer
111
Towing Trailer
111
Transporting
112
4Wd Operation
113
4Wd Operation
113
Differential Lock Operation
114
Differential Lock Operation
114
Tailgate (Back Door)
115
Tailgate (Back Door)
115
Operating the Vehicle
95
Replacement PARTS
117
ESSENTIAL Replacement PART
118
Oil And Fluid
118
Filters
118
Maintenance
118
Belts And Rubber Parts
119
Electric Parts
119
Maintenance
121
Maintenance
122
Maintenance Check LIST
123
Daily Check Chart
123
Daily Check Chart
123
Maintenance Interval Table
124
Maintenance Interval Table
124
Lubricants
126
Daily Inspection
127
Access For Service
127
Access for Service
127
Opening Inspection Shield (A)
127
Opening Inspection Shield (A)
127
Opening Seat Cushion (B)
128
Opening Seat Cushion (B)
128
Raising Cargo Bed (C)
128
Raising Cargo Bed (C)
128
Applying Grease (D)
129
Applying Grease (D)
129
Checking Engine Oil Level (E)
131
Checking Engine Oil Level (E)
131
Changing Engine Oil And Filter (F)
132
Changing Engine Oil and Filter (F)
132
Dust Valve (G)
133
Dust Valve (G)
133
Replacing Air Filter (H)
134
Replacing Air Filter (H)
134
Checking Air Hose And Clamp( I )
134
Checking Air Hose and Clamp( I )
134
Checking Cvt Belt (J)
135
Checking Cvt Belt (J)
135
Checking Cvt Driven Pulley Clutch Buttons(K)
137
Checking Fuel Filter(L)
138
Checking Fuel Filter(L)
138
Bleeding Fuel Line (M)
140
Bleeding Fuel Line (M)
140
Checking Injection Nozzle and Fuel Injection Pump (N)
141
Cleaning Radiator Core (O)
141
Cleaning Radiator Core (O)
141
Checking Coolant in Auxiliary Coolant Tank (P)
142
Changing Coolant (Q)
143
Changing Coolant (Q)
143
Checking Spark Arrester of Exhaust Pipe (if Equipped) (R)
146
Checking And Changing Gearbox Oil (S)
146
Checking and Changing Gearbox Oil (S)
146
Checking Spark Arrester of
146
Exhaust Pipe (if Equipped) (R)
146
Checking And Changing Front Axle Oil (T)
147
Checking and Changing Front Axle Oil (T)
147
Checking And Changing Rear Axle Oil (U)
149
Checking and Changing Rear Axle Oil (U)
149
Checking Drive Shaft And CV Boots (V)
150
Checking Drive Shaft and CV Boots (V)
150
Checking Steering Rack Boots and Ball Joint (W)
151
Checking Brake Fluid (X)
152
Checking Brake Fluid (X)
152
Checking Brake Pedal Free Play (Y)
152
Checking Brake Pedal Free Play (Y)
152
Checking Brake Pad (Z)
153
Checking Brake Pad (Z)
153
Checking Parking Brake (Aa)
154
Checking Parking Brake (Aa)
154
Adjusting Suspension (Ab)
155
Adjusting Suspension (Ab)
155
Checking Suspension Shock Absorber (Ac)
156
Checking Suspension Shock Absorber (Ac)
156
Battery (Sealed) (Ad)
156
Battery (Sealed) (Ad)
156
Replacing Headlamp Bulb (Ae)
158
Replacing Headlamp Bulb (Ae)
158
Checking And Replacing Fuse (Af)
159
Checking and Replacing Fuse (Af)
159
Main Fuse (Slow-Blow Fuse) (Ag)
160
Main Fuse (Slow-Blow Fuse) (Ag)
160
Aligning Wheel And Checking Wheel Nut (Ah)
160
Aligning Wheel and Checking Wheel Nut (Ah)
160
Checking Differential Lock Cable (Ai)
161
Checking Shift And 4Wd Cables (Aj)
162
Checking Shift and 4WD Cables (Aj)
162
Using Biodiesel (Ak)
162
Using Biodiesel (Ak)
162
Adjusting Belt Tension (Al)
163
Adjusting Belt Tension (Al)
163
Protecting Plastic and Painted Surface(Ao)
164
Washing (Am)
164
Washing (Am)
164
Stroage and DISPOSAL
165
Daily Storage
166
Long-Term Storage
166
Vehicle Storage
166
Using Vehicle After Long-Term Storage
167
Disposal
168
Troubleshooting
169
Vehicle Troubleshooting
170
Index
177
Index
179
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