Suzuki DL1000 Service Manual page 277

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6-20
CHASSIS
• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
# 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
• Install the rebound spring and oil lock piece to the damper
rod.
NOTE:
When installing the rebound spring, the smaller inner diameter
of spring must seat the stopper of damper rod.
• Insert the inner rod/damper rod (cartridge) into the outer tube.
• Apply THREAD LOCK "1342" to the damper rod bolt and
tighten it to the specified torque.
) 99000-32050: THREAD LOCK "1342"
& Damper rod bolt: 20 N·m (2.0 kgf-m, 14.5 lb-ft)
"
Use a new damper rod bolt gasket 7 to prevent oil
leakage.
NOTE:
If the damper rod turns together with the damper rod bolt, tem-
porarily install the fork spring, spacer, washer and cap bolt to
prevent the damper rod from turning.
FORK OIL
• Place the front fork vertically without spring.
• Compress the front fork fully.
• Pour the specified front fork oil into the front fork up to the top
of the inner rod.
* 99000-99001-SS8: SUZUKI FORK OIL SS-8

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