Suzuki DL1000 Service Manual page 258

EXTERIOR PARTS ...................................................................................................................................... 6- 2
CONSTRUCTION ............................................................................................................................ 6- 2
REMOVAL ....................................................................................................................................... 6- 4
FRONT WHEEL ........................................................................................................................................... 6- 8
CONSTRUCTION ............................................................................................................................ 6- 8
REMOVAL ....................................................................................................................................... 6- 9
INSPECTION AND DISASSEMBLY ............................................................................................... 6- 9
REASSEMBLY AND REMOUNTING ............................................................................................. 6-11
FRONT FORK .............................................................................................................................................. 6-14
CONSTRUCTION ............................................................................................................................ 6-14
REMOVAL AND DISASSEMBLY ................................................................................................... 6-15
INSPECTION ................................................................................................................................... 6-18
REASSEMBLY AND REMOUNTING ............................................................................................. 6-19
STEERING AND HANDLEBAR .................................................................................................................. 6-24
CONSTRUCTION ............................................................................................................................ 6-24
REMOVAL ....................................................................................................................................... 6-25
INSPECTION AND DISASSEMBLY ............................................................................................... 6-28
REASSEMBLY AND REMOUNTING ............................................................................................. 6-29
STEERING TENSION ADJUSTMENT ............................................................................................ 6-32
REAR WHEEL ............................................................................................................................................. 6-33
CONSTRUCTION ............................................................................................................................ 6-33
REMOVAL ....................................................................................................................................... 6-34
INSPECTION AND DISASSEMBLY ............................................................................................... 6-35
REASSEMBLY AND REMOUNTING ............................................................................................. 6-38
REAR SHOCK ABSORBER .......................................................................................................................6-42
CONSTRUCTION ............................................................................................................................ 6-42
REMOVAL ....................................................................................................................................... 6-43
INSPECTION ................................................................................................................................... 6-44
REAR SHOCK ABSORBER DISPOSAL ........................................................................................ 6-44
REMOUNTING ................................................................................................................................ 6-45
SUSPENSION SETTING .................................................................................................................6-46
REAR SWINGARM ...................................................................................................................................... 6-47
CONSTRUCTION ............................................................................................................................ 6-47
REMOVAL ....................................................................................................................................... 6-48
INSPECTION AND DISASSEMBLY ............................................................................................... 6-49
REASSEMBLY ................................................................................................................................ 6-52
REMOUNTING ................................................................................................................................ 6-54
FINAL INSPECTION AND ADJUSTMENT ..................................................................................... 6-55
FRONT BRAKE ........................................................................................................................................... 6-56
CONSTRUCTION ............................................................................................................................ 6-56
BRAKE PAD REPLACEMENT .......................................................................................................6-57
BRAKE FLUID REPLACEMENT .................................................................................................... 6-58
CALIPER REMOVAL AND DISASSEMBLY .................................................................................. 6-59
CALIPER INSPECTION .................................................................................................................. 6-60
CALIPER REASSEMBLY AND REMOUNTING ............................................................................. 6-61
BRAKE DISC INSPECTION ...........................................................................................................6-62
MASTER CYLINDER REMOVAL AND DISASSEMBLY ............................................................... 6-63
MASTER CYLINDER INSPECTION ............................................................................................... 6-64
MASTER CYLINDER REASSEMBLY AND REMOUNTING ..........................................................6-64
REAR BRAKE ............................................................................................................................................. 6-66
CONSTRUCTION ............................................................................................................................ 6-66
BRAKE PAD REPLACEMENT .......................................................................................................6-67
BRAKE FLUID REPLACEMENT .................................................................................................... 6-68
CALIPER REMOVAL AND DISASSEMBLY .................................................................................. 6-69
CALIPER INSPECTION .................................................................................................................. 6-70
BRAKE DISC INSPECTION ...........................................................................................................6-71
CALIPER REASSEMBLY AND REMOUNTING ............................................................................. 6-72
MASTER CYLINDER REMOVAL AND DISASSEMBLY ............................................................... 6-73
MASTER CYLINDER INSPECTION ............................................................................................... 6-74
MASTER CYLINDER REASSEMBLY AND REMOUNTING ..........................................................6-75
CLUTCH RELEASE CYLINDER AND MASTER CYLINDER ..................................................................... 6-77
CONSTRUCTION ............................................................................................................................ 6-77
CLUTCH FLUID REPLACEMENT .................................................................................................. 6-78
CLUTCH RELEASE CYLINDER REMOVAL AND DISASSEMBLY ..............................................6-78
CLUTCH RELEASE CYLINDER INSPECTION .............................................................................. 6-79
CLUTCH RELEASE CYLINDER REASSEMBLY AND REMOUNTING ........................................6-79
CLUTCH MASTER CYLINDER REMOVAL AND DISASSEMBLY ................................................6-81
CLUTCH MASTER CYLINDER INSPECTION ............................................................................... 6-82
CLUTCH MASTER CYLINDER REASSEMBLY AND REMOUNTING ..........................................6-82
TIRE AND WHEEL ...................................................................................................................................... 6-84
TIRE REMOVAL .............................................................................................................................. 6-84
INSPECTION ................................................................................................................................... 6-84
VALVE INSTALLATION .................................................................................................................6-85
TIRE INSTALLATION .....................................................................................................................6-85
CHASSIS
CONTENTS
CHASSIS 6-1
6