Chrysler Sebring 2004 Service Manual page 2286

P0401 - EGR SYSTEM PERFORMANCE —
TEST
2 NOTE: If the vehicle is running rough at idle (DRBIII not actuating) follow
the yes path to continue.
Turn the ignition on.
Turn all accessories off.
Start the engine.
Allow the engine to reach normal operating temperature.
With the DRBIII , enter Engine System Test, then EGR System Test.
Monitor the MAP Sensor voltage on the DRBIII while actuating the FLOW function
in the EGR System Test.
NOTE: When the EGR valve is commanded open the MAP sensor voltage will
shift with the induced vacuum leak.
Was there a MAP sensor voltage shift when the EGR valve was opened?
Yes → Go To 3
→ Go To 7
No
3 Turn the ignition off.
Disconnect the EGR Solenoid Assembly harness connector.
Start engine. Attempt to allow the engine to idle.
Does the engine run rough or stall?
Yes → Inspect the EGR tube assembly. If OK, replace the EGR valve.
→ Go To 4
No
4 Inspect the EGR Assembly for the following.
Gasket(s) for leaking
Damage and/or holes in the EGR tube(s)
Carbon build up on or near the EGR pintle and passage ways.
Obstruction in the EGR tubes
Were any problem found?
Yes → Repair or replace the EGR Assembly as necessary.
→ Go To 5
No
5 Turn the ignition off.
Disconnect the EGR Solenoid harness connector.
Turn the ignition on.
Measure the voltage on the EGR Solenoid Control circuit in the EGR Solenoid
connector.
Is the voltage above 1.0 volt?
Yes → Repair the short to voltage in the EGR solenoid control circuit.
→ Go To 6
No
6 NOTE: Before continuing, check the PCM harness connector terminals for
corrosion, damage, or terminal push out. Repair as necessary.
If there are no possible causes remaining, view repair.
Repair
ACTION
Perform POWERTRAIN VERIFICATION TEST VER - 5.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform POWERTRAIN VERIFICATION TEST VER - 5.
DRIVEABILITY - NGC
Continued
357
APPLICABILITY
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