Suzuki SY413 Service Manual page 5105

7A-16 MANUAL TRANSMISSION
1. E-ring
2. Select spring guide
3. Reverse select spring
4. Thrust washer
5. E-ring
6. Gear shift interlock
plate
7. Ball
8. Gear shift interlock
spring
9. Gear shift select lever
10. Spring pin
11. Spring pin
12. Ball
1. R bearing
2. Sensor rotor
GEAR SHIFTER
Gear Shift and Select Shaft Assembly
1) To disassemble component parts, use special tools and 2.8 –
2) Clean all parts thoroughly, inspect them and replace with new
3) Assemble component parts by reversing removal procedure.
13. Gear shift select shaft
14. Fifth/reverse gear shift
cam
15. Spring pin
16. Cam guide return
spring
17. Fifth/reverse gear shift
cam guide
18. Spring pin
19. Thrust washer
20. Low select spring
21. Select spring guide
22. E-ring
DIFFERENTIAL ASSEMBLY
Disassembly
1) Using special tool, remove R bearing and sensor rotor.
2) Remove L bearing by using puller while supporting its center
3) Support differential case with soft jawed vise and remove 8 final
3.0 mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811(4.5 mm)
(B): 09925-78210 (6.0 mm)
ones as required.
NOTE:
D When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
D Assemble 5th & REV gear shift cam by winding cam
guide return spring, and then drive in spring pin.
D Locate low speed select spring (Lower position) and re-
verse select spring (Yellow-Upper position) correctly.
Special Tool
(A): 09913-60910
(B): 09925-88210
shaft as described above.
gear bolts then take out final gear.