Suzuki SY413 Service Manual page 5090

WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
D Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to "System Components and Wiring Location View" under "Gen-
eral Description" in air bag system section in order to confirm whether you are performing service
on or near the air bag system components or wiring. Please observe all WARNINGS and "Precau-
tions" in air bag system section before performing service on or around the air bag system compo-
nents or wiring. Failure to follow WARNINGS could result in unintentional activation of the system
or could render the system inoperative. Either of these two conditions may result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to
the "LOCK" position and the negative cable is disconnected from the battery. Otherwise, the sys-
tem may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
GENERAL DESCRIPTION
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . .
Oil Charge . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Side Oil Seal
Gear Shift Control . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR OVERHAUL
Dismounting of Transmission
Remounting . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling Unit . . . . . . . . . . . . . . . . . . .
Fifth gears . . . . . . . . . . . . . . . . . . . . . . . .
Gear shifter . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7A
MANUAL TRANSMISSION
CONTENTS
. . . . . . . . . . . . . . 7A- 2
7A- 5
7A- 6
7A- 6
. . . . . . . . . . . . . . 7A- 7
7A- 9
. . . . . . . . . . . . . . 7A-11
. . . . . . . . . . 7A-11
7A-12
7A-12
7A-12
7A-13
Main shaft and countershaft
Right case . . . . . . . . . . . . . . . . . . . . . . . .
Sub Assembly Service . . . . . . . . . . . . . . . .
Right case . . . . . . . . . . . . . . . . . . . . . . . .
Gear shifter . . . . . . . . . . . . . . . . . . . . . . .
Differential assembly
Assembling Unit . . . . . . . . . . . . . . . . . . . . .
Differential to left case
Gear shift and select shaft assembly
TIGHTENING TORQUE SPECIFICATIONS 7A-22
REQUIRED SERVICE MATERIALS
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSMISSION 7A-1
. . . . . . . . . 7A-13
7A-14
7A-15
7A-15
7A-16
. . . . . . . . . . . . . . . 7A-16
7A-19
. . . . . . . . . . . . . . 7A-19
. 7A-21
. . . . . . 7A-22
7A-23
7A