Generator Decoupler Pulley; Diagnosis And Testing - Generator Decoupler; Description; Operation - Mercedes-Benz 2005 Sprinter Service Manual

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VA
GENERATOR (Continued)
(4) Connect field terminal connector at rear of gen-
erator.
(5) Install battery output cable and nut to B+ ter-
minal at top of generator. Refer to Torque Specifica-
tions.
(6) Install protective plastic cover to B+ stud at
top of generator.
(7) Lower vehicle.
CAUTION: Never force a belt over a pulley rim
using a screwdriver. The synthetic fiber of the belt
can be damaged.
CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. The
water pump will be rotating in the wrong direction if
the belt is installed incorrectly, causing the engine
to overheat. Refer to belt routing label in engine
compartment, or refer to Belt Schematics in Cooling
System.
(8) Install generator drive belt. Refer to Cooling
System for procedure.
(9) Connect negative battery cable.
(10) Check charging system for proper operation.
GENERATOR DECOUPLER
PULLEY

DESCRIPTION

The generator decoupler is used only with
certain engines. The decoupler is used in place of
the standard generator drive pulley (Fig. 2).

DIAGNOSIS AND TESTING - GENERATOR DECOUPLER

CONDITION
Does not drive generator
(generator not charging)
Noise coming from
decoupler
Fig. 2 GENERATOR DECOUPLER PULLEY

OPERATION

The generator decoupler is used only with
certain engines. The decoupler (Fig. 2) is a one-way
clutch designed to help reduce belt tension fluctua-
tion, vibration, reduce fatigue loads, improve belt life,
reduce hubloads on components, and reduce noise.
Dry operation is used (no grease or lubricants). The
decoupler is not temperature sensitive and also has a
low sensitivity to electrical load. The decoupler is a
non-serviceable item and is to be replaced as an
assembly.
POSSIBLE CAUSES
Internal failure
Internal failure
CHARGING SYSTEM 8F - 19
CORRECTION
Replace decoupler
Replace decoupler

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