Polaris 2014 RZR XP 1000 Service Manual page 91

ENGINE
14. Torque the four front engine mount fasteners to
specification.
Front Engine Mount Fasteners:
40 ft-lbs (54 Nm)
15. Remove the lifting straps and overhead or portable
engine hoist.
16. Install the two coolant hoses onto the engine.
17. Install front support bracket (Item 7) and rear support
(Item 8) onto the vehicle frame. Torque fasteners to
specification.
18. Install push rivet through heat shield (Item 9) into
rear cross member.
19. Install the exhaust heat shield and push rivets.
20. Replace exhaust gaskets (seals). Install exhaust
head pipe. Install the six fasteners that attach the
exhaust head pipe to the engine and torque to
specification.
Exhaust Head Pipe Bolts:
18 ft-lb (24 Nm)
21. Install the two exhaust springs that attach the head
pipe to the muffler.
22. Install the breather hose to the crankcase.
23. Install the spark plug wires to the appropriate
cylinder by referencing the MAG and PTO spark plug
wire decals.
NOTE: Ensure plug wires caps are pushed down
all the way so they engage onto the spark plugs.
3.30
24. Install the throttle body assembly and connect fuel
lines. Install throttle cable retaining clip.
25. Secure wire harness in the routing clip on the rear
cross member.
26. Install (+) positive cable to the starter motor.
27. Install (-) negative cable to the starter motor
mounting bolt.
28. Properly route and connect the harness leads for the
stator, CPS, TMAP sensor, ECT sensor, fuel injectors
and ignition coil.
29. Install the air box assembly as outlined in the EFI
Chapter (See ETC Replacement, page 4.33).
30. Install the inner clutch cover, drive clutch, driven
clutch, drive belt, outer clutch cover and clutch outlet
duct (see Chapter 6).
31. Install the left rear shock lower mounting bolt and
new nut. Torque to specification.
32. Install the left rear wheel and torque wheel nuts to
specification.
33. Install the rear bumper and cargo box as an
assembly.
NOTE: Be sure to connect the engine intake
hose and clutch air intake hose to the rear cargo
box asm upon installation.
34. Connect the (-) negative battery cable.
35. Remove the pressure cap and fill the cooling system
through the filler neck with properly mixed anti-freeze
/ coolant.
36. Install a new oil filter. Lubricate the seal with engine
oil
"Maintenance").
37. Add approximately 2.5 quarts (3.3 L) of Polaris PS-4
or PS-4 Extreme Duty Synthetic Engine Oil to the
engine. Additional oil may be required after complete
engine disassembly. Check level after filling and add
oil as needed.
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
Rear Shock Mounting Bolt:
70 ft-lbs (95 Nm)
Wheel Nuts:
120 ft-lbs (163 Nm)
prior to installation (see Chapter 2