Polaris 2014 RZR XP 1000 Service Manual page 282

QTY.
ITEM PART #
#5 1 5020631
#8 1 5020632
#9 1 5010279
#10 1 5020633
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
bushing bore prior to installing new bushing.
Clutch Bushing Removal
1. Install main puller adapter (Item 8) onto puller.
2. Install adapter reducer (Item 9).
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
install onto puller.
TOOL DESCRIPTION
P-90 Driven Clutch
Cover Bushing
Removal Tool
Main Puller Adapter
Adapter Reducer
Number Two Puller
Adapter
9924874 R02 - 2014 RZR XP / XP 4 1000 Service Manual
© Copyright 2013 Polaris Industries Inc.
5. Install bushing tool (Item 2).
6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod
and set aside.
9. Remove adapters from puller.
10. Remove bushing and removal tool from adapters.
Discard bushing.
Clutch Bushing Installation
11. Install puller adapter (Item 10) onto puller.
12. Install adapter (Item 9) onto puller.
13. Apply Loctite® 648 evenly to bushing bore inside
moveable sheave.
CLUTCHING
6
6.25