Lead Routing; Handlebar Installation - Yamaha Waverunner VXS VX1800 Service Manual

Lead routing

1. Wrap the packing "1", making sure to align
the upper edge of the packing with the up-
per edges of the tape markings "a" and "b",
on the handlebar switch (right) lead "2" and
handlebar switch (left) leads "3".
2. Align the upper edge of the packing "1"
with the upper edge of the grommet "4".
3. Fasten the grommet "4" using the plastic
tie "5".
b
1
a
2
a. Green tape
b. Blue tape
4. Wrap the packing "1", making sure to align
the upper edge of the packing with the up-
per edges of the tape markings "a", on the
buzzer lead "2" and steering sensor lead
"3".
5. Align the upper edge of the packing "1"
with the upper edge of the grommet "4".
6. Fasten the grommet "4" using the plastic
tie "5".
1
3
5
4
a. Blue tape

Handlebar installation

After installing the handlebar, make sure
4
that the handlebar switch leads are not
pulled when the handlebar is turned to the
right and left.
1. Install the handlebar "1" and upper handle-
bar holders "2", and then tighten the bolts
"3" to the specified torque.
TIP:
• The upper handlebar holder "2" should be in-
stalled with the punch mark "a" facing down.
• Tighten the bolts "3" so that there is clear-
ance between the steering master and the
upper handlebar holders "2" at both ends of
the upper handlebar holders.
• Make sure that clearance "b" is narrower
than clearance "c".
8-3
Handlebar and handlebar switch
1
1
3
5
a
2