Flywheel Magneto Assembly; Flywheel Magneto Installation - Yamaha Waverunner VXS VX1800 Service Manual

TIP:
Pass the pickup coil lead "a" between the gen-
erator cover and the bolt hole "b", and then se-
cure the lead by installing the washer "4".
3
a
3
b
Holder bolt "5"
15 Nm (1.5 kgf·m, 11.1 ft·lb)
Stator coil bolt "6"
15 Nm (1.5 kgf·m, 11.1 ft·lb)

Flywheel magneto assembly

1. Install the starter clutch "1" to a new fly-
wheel magneto "2".
2. Hold the flywheel magneto "1" using the
special service tool "2", and then tighten
new flywheel magneto bolts "3" to the
specified torque.
6
6
5
1
4
1
3
2
Sheave holder "2"
90890-01701
Primary sheave holder "2"
YS-01880-A
2
Flywheel magneto bolt "3"
24 Nm (2.4 kgf·m, 17.7 ft·lb)
3. Install the flywheel magneto "1" to the
starter gear "2".
TIP:
Turn the starter gear "2" clockwise while install-
ing it onto the flywheel magneto "1".
2

Flywheel magneto installation

2
Do not reuse a flywheel magneto, special
nut, flywheel magneto bolt, transfer shaft,
or Woodruff key, always replace it with a
new one.
1. Remove any grease from a new special
nut "1" and the inner surface of a new
transfer shaft "2", and then install the spe-
cial nut "1" into the transfer shaft "2" until it
can no longer be turned.
5-62
Generator cover
3
1
3
1