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Zetor Major HS 80 Manuals
Manuals and User Guides for Zetor Major HS 80. We have
1
Zetor Major HS 80 manual available for free PDF download: Operator's Manual
Zetor Major HS 80 Operator's Manual (140 pages)
Brand:
Zetor
| Category:
Tractor
| Size: 12.13 MB
Table of Contents
Table of Contents
4
Location of Serial Numbers
10
User´s Safety Instructions
12
General Safety Regulations
12
Proper Clothing
12
Starting the Engine
13
Driving Operation
13
Fire Prevention Principles
14
Preventive Daily Maintenance
15
Driver's Seat
16
Front Passenger´s Seat Notification
16
Protection of Cab against Aerosols
17
The Level of External Noise of Tractor
17
The Level of Internal Sound of Tractor
17
The Level of Vibrations on Driver´s Seat
18
Aggregation Tractor - Machine/Trailer
19
Tractors Equipped with Front End Loader
19
Principles for Operating Tractors Equipped with Front End Loader
20
Zetor Tractors Used for Work in the Woods
21
Safety Labels
21
Preventive Daily Maintenance
22
Fuel System Leaks
22
Engine Oil Level
22
Cooling System
22
Hydrostatic Steering
23
Air Cleaner
23
Cab Filtration
23
Liquid Brakes
24
Trailer Brakes
24
Hitches
24
Inspection of Fouling of Coolers
24
After Work with Front Implements and in Case of Cooler Clogging
25
Tyres and Wheels
25
Short Functional Test
25
Acquaintance with the Tractor
26
Safety Cab
26
Opening Doors from the Outside
26
Opening Doors from the Inside
26
Rear Window
27
Bottom Rear Window
27
Side Window
27
Hinged Lid
28
Emergency Exits
28
Sun Screen
28
Shelf
29
Internal Lighting
29
Rear View Mirrors
29
Passenger´s Seat
30
Driver´s Seat
30
Tilting and Protrusion of Steering Wheel
30
Panel of Switches on Cab´s Roof
31
Switch of Front Work Lights
31
Switch of Rear Work Lights
31
Switches and Controls on the Dashboard
32
Switch of the Marker and Main Lights
32
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
32
Front Windshield Wiper and Washer
32
Cab Heating
33
Heating Control Panel
33
Fan Controller (A)
33
Valve Heating Controller (B)
33
Cab Heating Registers
34
Cab Air Condition
34
Proper Function of the Heating and Air-Condition System
34
Switch Box
34
Switch Box Key in the Position (0)
35
Switch Box Key in the Position (I)
35
Switch Box Key in the Position (II)
35
Manual Fuel Control Lever
35
Pedals
36
Reversing Lever
36
Gear Shifting Lever
36
Gear Shifting Scheme
36
Road and Reduced Speeds Shifting Lever
37
Hand Brake Lever
37
Hydraulics Control Panel
37
Auxiliary Hydraulic Switchboard Control
37
PTO Shaft Drive Engagement Lever
38
PTO Shaft Revolutions 540 and 1000 Rpm Shifting Lever
38
Switching of the Rear PTO Shaft
38
Switching on the Front Output Shaft Zuidberg
39
Battery Disconnector
39
Fuel Tank
39
Minimum Fuel Amount in the Fuel Tank
40
Instrument Panel
42
Instrument Panel - Signal Lamps
42
Instrument Panel - Instruments
43
Instrument Panel - Buttons
43
Display Description
44
Information Display - Fault Notifications
44
Display - Service Menu
45
Display - Resetting Data
45
Setting of Date and Time
46
Brightness Adjustment
46
Driving Operation
48
Before You Start the Engine
48
Starting the Engine
48
If Engine Does Not Start
49
Manipulation with Starter
49
Immediately after Start
49
Engine Heating
50
Selecting Driving Direction - Reversing Lever
50
Reversing Lever Position Signalization
50
Gear Shifting
50
Selection of Road or Reduced Speeds
51
Gear Shifting from Lower to Higher Gears
51
Gear Shifting from Higher to Lower Gears
51
The Principles of Appropriate Use of Tractors
52
The Description of the System of Travel Clutches
52
The Way of Controlling the Travel Clutch by
52
The Differences in Ways of Controlling the Travel Clutch by
52
Dead Start of Tractor in Regular Operation - Automatic Dead Start Function
53
Dead Start of Tractor in Regular Operation - Clutch Pedal
53
Change the Direction of Drive
53
Change the Direction of Drive by Means of Reversing Lever
53
Change the Direction of Drive - Using the Clutch Pedal
54
Gear Shifting
54
Gear Shifting - Using the Clutch Pedal
54
Two-Stage Torque Multiplier
54
Travelling up the Slope
55
Travelling down the Slope
55
Differential Lock
55
Control of Front Driving Axle
56
Driving with Front Drive Axle Engaged
56
Foot Brakes
56
Trailer and Semi-Trailer Air Brakes
57
Warning Indication of Air Pressure Drop
57
One-Hose and Two-Hose Brakes
58
One-Hose Brakes
58
Two-Hose Brakes
59
Hydraulic Brakes of Trailers
59
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
59
Stopping the Tractor - Manual Brake
60
Stopping the Engine
60
Leaving the Tractor
61
Hydrostatic Steering Failure Warning Signalization
61
Important Notification
61
Running in the Tractor
62
General Principles of New Tractor Run-In in First 100 Hours of Operation
62
In First 10 Hours of Operation
62
From 100 Hours of Operation
62
Transportation
64
Front Hook
64
Multistage Adjustable Suspension
64
Vertical Adjustment and Multistage Suspension Disassembly
64
Automatic Mouth of the CBM Stage Hitch
65
Aggregation with Trailer and Semitrailer
65
Maximum Permitted Vertical Static Suspensions Load for Trailers and Semitrailers
65
Drive of Agricultural Machinery
66
Working with PTO Shaft
66
PTO Shaft Covers
66
Switching of the Rear PTO Shaft
67
PTO Shaft Revolutions 540 and 1000 Rpm Shifting Lever
67
Engaging Rear PTO Shaft - Independent Revolutions
68
Engagement of Rear PTO Shaft - Dependent Revolutions
69
Front PTO Shaft
70
Engagement of the Front Output Shaft Zuidberg
70
Maximum Transmitted Output
71
Drive of Machines with Greater Inertia Masses
71
Hydraulic System
72
Hydraulic Equipment
72
Hydraulic Control Panel
72
Means of Internal Hydraulic Circuit Regulation
72
Internal Hydraulic Circuit Control Elements
73
Free (Floating) Position
73
Hydraulic Sensitivity System Control
73
Speed of Three-Point Linkage Lowering Control
73
Position Regulation of Rear Three-Point Linkage Heave
74
Power Regulation of Three-Point Linkage Heave
74
Mixed Regulation of Three-Point Linkage Heave
75
External Hydraulic Circuit
75
Extrernal Hydraulic Circuit Control Elements
75
Function of Control Levers of the Outer Hydraulic Circuit of the Three-Section Distributor
76
Two-Section Switchboard External Hydraulic Circuit Controlling Levers Function
77
Quick-Couplers Engagement and Disengagement
77
Connecting Machines and Tools to External Hydraulic Circuit
78
Control of the Front 3-Point Hitch
78
Front Outlets of the External Hydraulic Circuit
79
Control of the External Hydraulic Circuit Front Outlets
79
Hitches
80
Rear Three-Point Linkage
80
Safety Principles When Working with a Three-Point Linkage
80
Vertical Adjusment of Lifting Draw Bars
80
Fixed and Free Position of Lower Hydraulic Draw Bars
81
Limiting Draw Bars
81
Upper Draw Bar
82
Selection of Holes in Bracket
83
Lower Draw Bar with Slipping out End Pieces
83
Front Three-Point Hitch
83
Controlling Front Three-Point Hitch
84
Adjusting the Lowering Rate of the Front Three-Point Hitch
84
Hydraulic Lock of the Front Three-Point Hitch
84
Working and Transport Position of the Front Three-Point Hitch
85
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
85
Wheel Track Change
86
Change of Front Wheels Track with Front Drive Axle
86
Setting Wheel Stops with Front Drive Axle
87
Front Wheels Toe-In
87
Adjustment of Toe-In of the Wheels of the Front Driving Axle
88
Front Drive Axle Fenders
88
Rear Wheel Track Change
89
Ballast Weights
90
Ballast Weights in Front of Bonnet Grill
90
Weights of Rear Wheels
90
Valve for Filling Tires with Liquid
90
Making Front Wheels Stable
91
Filling Tires with Liquid Procedure
91
Draining Liquid from Tires Procedure
92
Anti-Freezing Solution for Filling Tires
92
Electric Installation
94
Basic Service Information
94
Accumulator Battery
94
Battery Disconnector
94
Accumulator Battery Maintenance
95
Alternator
95
Alternator Maintenance
96
Fuse Box
96
Placement of Fuses in Fuse Box
97
Lights Adjustment in Tractor´s Grill Check
99
Lights Adjustment in Tractor´s Grill
99
Lights Adjustment in Cab Roof Check
100
List of Lamps
100
Tractor Maintenance
102
Service Inspections
102
Steps Performed Daily before the Start of Work
102
Before Starting the Engine
102
After Starting the Engine
102
Steps Performed Every 50 Hours of Work
102
Steps Taken after Every 100 Hours of Operation
102
Steps Taken after Every 500 Hours of Operation
102
Steps Taken Beyond 500 Mth Interval
103
Monthly Performed Actions
103
Replacing Fillings and Filters
104
Used Operation Liquids and Fillings - Amount
105
Zetor Service Fillings
105
Motor Oils
105
Specification of Oil for Tractor Transmission Devices
105
Specification of Oil for the Front Driving Axle
105
Other Recommended Service Fillings Tested on Zetor Tractors
105
Oil to Gear Systems of Tractors
105
Oil for the Front Driving Axle
106
Front PTO Oil
106
Plastic Lubricant for the Tractor
107
Liquid for the Cooling System of the Tractors
107
Fuel
107
Hydraulic Brake Liquid for the Tractors
107
Tractor Greasing Plan
108
Safety Instructions for Lubrication of the Tractor
108
Three-Point Linkage and Rear Semi-Axes Bearings
108
Front Three-Point Hitch
108
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
108
Maintenance Instructions
110
Front Bonnet Opening
110
Checking Oil Levels in Engine
110
Draining Oil from Engine
111
Replacing Full-Continuous Motor Oil Filter
111
Pouring Oil to Engine
111
Fuel Filtering
112
Raw Fuel Filter Clearing
112
Cartridge Replacement in the Raw Fuel Filter
112
Cartridge Replacement in the Fine Fuel Filter
113
Fuel System Venting
113
Air Filter Maintenance
114
Recovery of the Mainair Cleaner Element
114
Replacing the Safety Element of the Air Cleaner
114
Reassembly of the Air Cleaner Elements
115
Replacing the Hoses of Hydrostatic Steering
115
Bleeding the Hydraulic Circuit of the Hydrostatic Steering
115
Bleeding the Heating System
116
Coolant Replacement
117
Checking the Oil in Gear Box, Final Drive Housing and Rear Axle
118
Replacement of the Filter of the Hydraulics Suction
118
Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter
119
Gear System Drain Plug
119
Oil Replacement in Gear System
119
Filling, Controlling and Draining Hole of Oil of Front Drive Axle
120
Filling, Controlling and Draining Hole of Oil of Front Wheels Reducers
120
Front PTO
120
Air System Tightness Inspection
121
Heating Filtration Element
121
Air-Condition Filtration Elements
121
Filtration Elements Cleaning
122
Draining the Condensate from Air Collector
122
Air Condition Maintenance
122
Maintenance of the Oil Cooler of the Front PTO
123
Maintenance and Treatment of Tires
123
Detaching Tractor
123
Adjustment
124
Flat Belt Drive Tension of Accessories
124
Stretching the V-Belt in the Air-Conditioner Compressor
124
Stretching the V-Belt in the Compressor
124
Bleeding of Tractor Brake System
125
2 Deaeration of the Main Brake Valve for Trailers
125
3 Deaeration of the Brakes of the Rear Wheels
126
Parking Brake Adjustment
126
Adjustment of Free Travel of Brake Pedals
127
Main Technical Parameters
128
Main Tractor's Parameters (MM)
128
Tractor´s Weight
128
Technical Data of Engines
128
Permitted Maximum Load of Front Axle (Kg)
129
Permitted Maximum Load of Rear Axle (Kg)
129
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
129
Condition of Steerage
129
Total Technically Allowed Weight of the Trailer (Kg)
129
Front Tires Steerability
130
Bearing Capacity of Rear Tires
131
Lifting Force of the Three-Point Hitch
132
Performance on Rear PTO Shaft
132
Tensile Force
132
The Tractor Forward Travel Speed at Nominal Engine Revolutions (2,200 Rpm) - 40 Km/H
133
The Tractor Reverse Travel Speed at Nominal Engine Revolutions (2,200 Rpm) - 40 Km/H
134
Independent PTO Shaft Revolutions
134
Front PTO Shaft
134
Clearance-Circle and Turning Circle Diameter
134
Index
136
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