Yamaha FZS1000NC Manuals

Manuals and User Guides for Yamaha FZS1000NC. We have 3 Yamaha FZS1000NC manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha FZS1000NC Service Manual

Yamaha FZS1000NC Service Manual (394 pages)

Brand: Yamaha | Category: Motorcycle | Size: 6 MB

Table of Contents

Table of Contents

7
- Important Information
  4
- How to Use this Manual
  5
- Chapter 1
  10
- General Information
  10
- Motorcycle Identification
  10
- Important Information
  11
  - Gaskets/Oil Seals/O-Rings
    11
  - Preparation for Removal and Disassembly
    11
- Bearings and Oil Seals
  12
- Checking the Connections
  13
- Special Tools
  14
Table of Contents

18
- Chapter 2. Specifications
  20
- General Specifications
  20
- Specifications
  20
- Engine Specifications
  21
- Chassis Specifications
  30
- Electrical Specifications
  34
- Tightening Torques
  37
- Lubrication Points and Lubricant Types
  42
  - Engine
    42
  - Chassis
    43
- Cooling System Diagrams
  44
- Engine Oil Lubrication Chart
  48
- Lubrication Diagrams
  49
- Cable Routing
  54
Periodic Checks and

62
- Chapter 3 Periodic Checks and Adjustments
  64
- General Maintenance and Lubrication Chart
  64
- Introduction
  64
- Periodic Maintenance Chart for the Emission Control System
  64
- Front Cowling/Seat/Side Cover/Fuel Tank
  66
  - Front Cowling
    66
  - Seat, Side Cover and Fuel Tank
    67
- Engine
  68
  - Adjusting the Valve Clearance
    68
    
    Synchronizing the Carburetors
    73
    
    Adjusting the Engine Idling Speed
    75
    
    Adjusting the Throttle Cable Free Play
    76
    
    Checking the Spark Plugs
    78
    
    Checking the Ignition Timing
    79
    
    Measuring the Compression Pressure
    80
    
    Checking the Engine Oil Level
    82
    
    Changing the Engine Oil
    83
    
    Adjusting the Clutch Cable Free Play
    85
    
    Cleaning the Air Filter Element
    86
    
    Checking the Carburetor Joints and Intake Manifolds
    87
    
    Checking the Fuel Hoses and Fuel Filter
    87
    
    Checking the Crankcase Breather Hose
    88
    
    Checking the Exhaust System
    88
    
    Checking the Canister
    89
    
    Adjusting the Exup Cables
    89
    
    Checking the Coolant Level
    90
    
    Checking the Cooling System
    92
    
    Changing the Coolant
    93
- Cooling System
  94
  - Chassis
    96
    
    Adjusting the Front Brake
    96
    
    Adjusting the Rear Brake
    97
    
    Checking the Brake Fluid Level
    98
    
    Checking the Brake Pads
    99
    
    Adjusting the Rear Brake Light Switch
    99
    
    Checking the Brake Hoses
    100
    
    Bleeding the Hydraulic Brake System
    100
    
    Adjusting the Shift Pedal
    101
    
    Adjusting the Drive Chain Slack
    102
    
    Lubricating the Drive Chain
    104
    
    Checking and Adjusting the Steering Head
    104
    
    Checking the Front Fork
    106
- Chk Adj
  114
Table of Contents

124
- Front Wheel and Brake Discs
  126
- Chapter 4
  127
- Front Wheel
  127
- Removing the Front Wheel
  128
- Checking the Front Wheel
  129
- Disassembling the Front Wheel
  129
- Checking the Brake Discs
  130
- Assembling the Front Wheel
  132
- Installing the Front Wheel
  132
- Adjusting the Front Wheel Static Balance
  133
- Rear Wheel and Brake Disc
  135
  - Rear Wheel
    135
  - Removing the Rear Wheel
    138
  - Checking the Rear Wheel
    139
  - Checking the Rear Wheel Drive Hub
    139
  - Checking and Replacing the Rear Wheel Sprocket
    139
  - Checking the Brake Disc
    140
  - Installing the Rear Wheel
    141
  - Adjusting the Rear Wheel Static Balance
    141
- Front and Rear Brakes
  142
- Front Fork
  171
  - Removing the Front Fork Legs
    173
  - Disassembling the Front Fork Legs
    173
  - Checking the Front Fork Legs
    175
  - Assembling the Front Fork Legs
    176
  - Installing the Front Fork Legs
    180
- Handlebar
  181
  - Removing the Handlebar
    182
  - Checking the Handlebar
    182
  - Installing the Handlebar
    183
- Steering Head
  185
  - Removing the Lower Bracket
    186
  - Checking the Steering Head
    186
  - Installing the Steering Head
    187
- Rear Shock Absorber Assembly
  188
- Swingarm and Drive Chain
  192
  - Removing the Swingarm
    194
  - Removing the Drive Chain
    195
  - Checking the Swingarm
    195
  - Checking the Drive Chain
    196
  - Installing the Drive Chain
    198
  - Installing the Swingarm
    198
Eng

200
- Chapter 5 Overhauling the Engine
  204
- Engine
  204
  - Drive Sprocket and Exhaust Pipe
    204
  - Leads and Hoses
    205
  - Engine
    206
  - Installing the Engine
    207
- Camshaft
  208
  - Cylinder Head Covers
    208
  - Camshafts
    209
  - Removing the Camshafts
    211
  - Checking the Camshafts
    212
  - Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
    214
  - Checking the Timing Chain Tensioner
    214
  - Installing the Camshafts
    215
- Cylinder Head
  219
  - Removing the Cylinder Heads
    220
  - Checking the Cylinder Heads
    220
  - Installing the Cylinder Head
    221
- Valves and Valve Springs
  222
  - Removing the Valves
    224
  - Checking the Valves and Valve Guides
    225
  - Checking the Valve Seats
    227
  - Checking the Valve Springs
    229
  - Checking the Valve Lifters
    230
  - Installing the Valves
    230
- Generator
  232
  - Removing the Generator
    233
  - Instatlling the Generator
    233
- Pickup Coil
  235
  - Removing the Plckup Coil Rotor
    237
  - Installing the Pickup Coil Rotor
    237
- Clutch
  239
  - Clutch Cover
    239
  - Clutch
    241
  - Removing the Clutch
    243
  - Checking the Friction Plates
    243
  - Checking the Clutch Plates
    245
  - Checking the Clutch Springs
    245
  - Checking the Clutch Housing
    246
  - Checking the Clutch Boss
    246
  - Checking the Pressure Plate
    246
  - Checking the Pull Lever and Pull Rod
    246
  - Checking the Starter Clutch
    247
  - Installing the Clutch
    248
- Shift Shaft
  251
  - Generator Rotor Cover
    251
  - Checking the Shift Shaft
    252
  - Checking the Stopper Lever
    252
  - Installing the Shift Shaft
    252
- Oil Pan and Oil Pump
  253
  - Removing the Oil Pan
    256
  - Checking the Oil Pump
    256
  - Checking the Relief Valve
    257
  - Checking the Oil Delivery Pipe
    257
  - Checking the Oil Strainer
    257
  - Assembling the Oil Pump
    257
  - Installing the Oil Pump
    258
  - Installing the Oil Strainer
    258
  - Installing the Oil Pan
    259
- Crankcase
  260
  - Connecting Rods and Pistons
    262
  - Crankshaft
    263
  - Disassembling the Crankcase
    264
  - Removing the Connecting Rods and Pistons
    265
  - Removing the Crankshaft Assembly
    266
  - Checking the Cylinders and Pistons
    267
  - Checking the Piston Rings
    268
  - Checking the Piston Pins
    269
  - Checking the Crankshaft and Connecting Rods
    270
  - Checking the Crankcase
    275
  - Checking the Bearings and Oil Seals
    275
  - Checking the Sprockets and Chains
    276
  - Installing the Crankshaft
    276
  - Installing the Connecting Rod and Piston
    277
  - Assembling the Crankcase
    279
- Transmission
  281
  - Transmission, Shift Drum Assembly and Shift Forks
    281
  - Removing the Transmission
    286
  - Checking the Shift Forks
    286
  - Checking the Shift Drum Assembly
    287
  - Checking the Transmission
    287
  - Installing the Transmission
    288
Cool

290
- Chapter 6 Cooling System
  292
- Radiator
  292
  - Checking the Radiator
    293
  - Installing the Radiator
    294
- Thermostat
  295
  - Checking the Thermostat
    297
  - Assembling the Thermostat
    297
  - Installing the Thermostat
    298
- Water Pump
  299
  - Disassembling the Water Pump
    301
  - Checking the Water Pump
    301
  - Assembling the Water Pump
    302
- Carb
  304
  - Air Induction System
    319
Elec

322
- Chapter 8 Electrical
  324
- Electrical Components
  324
  - Arrangement of the Electrical Components and Couplers
    325
  - Instrument Functions
    329
- Checking Switch Continuity
  331
  - Checking the Switches
    332
- Checking the Bulbs and Bulb Sockets
  333
- Ignition System
  336
  - Circuit Diagram
    336
  - Troubleshooting
    337
  - Electric Starting System
    340
- Electric Starting System Circuit Diagram
  340
  - Starting Circuit Cutoff System Operation
    341
  - Troubleshooting
    342
  - Starter Motor
    345
  - Checking the Starter Motor
    347
  - Assembling the Starter Motor
    348
- Charging System
  350
  - Circuit Diagram
    350
  - Troubleshooting
    351
- Lighting System
  353
  - Circuit Diagram
    353
  - Troubleshooting
    354
- Signal System
  358
  - Circuit Diagram
    358
  - Troubleshooting
    360
- Cooling System
  366
  - Circuit Diagram
    366
  - Troubleshooting
    367
- Fuel Pump System
  369
  - Circuit Diagram
    369
  - Fuel Pump Circuit Operation
    370
  - Troubleshooting
    371
  - Checking the Fuel Pump
    373
- Exup System
  374
  - Circut Diagram
    374
  - Troubleshooting
    375
- Self-Diagnosis
  378
Trbl Shtg

384
- Chapter 9
  386
- Fuel System
  386
- Starting Problems Engine
  386
- Troubleshooting
  386
- Electrical Systems
  387
- Incorrect Engine Idling Speed Engine
  387
  - Fuel System
    387
  - Engine
    387
  - Fuel System
    388
- Faulty Gear Shifting Shifting Is Difficult
  388
  - Shift Pedal Does Not Move
    388
  - Jumps out of Gear
    388
- Faulty Clutch Clutch Slips
  389
  - Clutch Drags
    389
- Overheating Engine
  389
  - Cooling System
    389
  - Fuel System
    389
  - Chassis
    389
  - Electrical Systems
    389
- Faulty Front Fork Legs Leaking Oil
  390
  - Malfunction
    390
- Overcooling Cooling System
  390
- Poor Braking Performance
  390
- Unstable Handling
  391
  - Faulty Lighting or Signaling System
    392

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Yamaha FZS1000NC Owner's Manual

Yamaha FZS1000NC Owner's Manual (123 pages)

Brand: Yamaha | Category: Motorcycle | Size: 5 MB

Table of Contents

Table of Contents

7
- Important Manual Information
  5
- Safety Information
  8
- Safe Riding
  9
  - Safety Information
    10
  - Safety Information
    11
- Protective Apparel
  11
- Modifications
  11
- Loading and Accessories
  11
  - Safety Information
    12
- Gasoline and Exhaust Gas
  13
- Location of Important Labels
  15
- Description
  17
  - Left View
    18
  - Right View
    19
Instrument and Control Functions

21
- Main Switch/Steering Lock
  22
- Indicator and Warning Lights
  23
- Instrument and Control Functions
  23
- Speedometer Unit
  24
- Tachometer Unit
  24
- Self-Diagnosis Devices
  25
- Fuel Gauge
  26
- Handlebar Switches
  26
- Clutch Lever
  27
- Shift Pedal
  27
- Brake Lever
  28
- Brake Pedal
  28
- Fuel Tank Cap
  28
- Fuel
  29
- Starter (Choke) Lever
  30
- Helmet Holder
  31
- Seat
  31
- Adjusting the Front Fork
  32
- Storage Compartment
  32
- Adjusting the Shock Absorber Assembly
  34
- EXUP System
  36
- Sidestand
  37
- Ignition Circuit Cut-Off System
  38
- Pre-Operation Checks
  40
  - Pre-Operation Check List
    41
- Operation and Important Riding Points
  44
  - Engine Break-In
    49
Periodic Maintenance and Minor Repair

51
- Owner's Tool Kit
  52
- Periodic Maintenance
  52
- Periodic Maintenance and Minor Repair
  53
- Periodic Maintenance Chart for the Emission Control System
  54
- General Maintenance and Lubrication Chart
  56
- Removing and Installing Panels
  59
- Checking the Spark Plugs
  61
- Canister (for California Only)
  62
- Engine Oil and Oil Filter Cartridge
  63
- Coolant
  66
- Cleaning the Air Filter Element
  70
- Adjusting the Carburetors
  72
- Adjusting the Throttle Cable Free Play
  73
- Adjusting the Valve Clearance
  73
- Tires
  74
- Accessories and Replacement Parts
  77
- Cast Wheels
  77
- Adjusting the Brake Pedal Position
  78
- Adjusting the Clutch Lever Free Play
  78
- Adjusting the Rear Brake Light Switch
  79
- Checking the Brake Fluid Level
  80
- Checking the Front and Rear Brake Pads
  80
- Changing the Brake Fluid
  81
- Drive Chain Slack
  82
- Lubricating the Drive Chain
  83
- Checking and Lubricating the Brake and Clutch Levers
  84
- Checking and Lubricating the Brake and Shift Pedals
  84
- Checking and Lubricating the Cables
  84
- Checking and Lubricating the Centerstand and Sidestand
  85
- Lubricating the Rear Suspension
  85
- Checking the Front Fork
  86
- Checking the Steering
  86
- Checking the Wheel Bearings
  87
- Battery
  88
- Replacing the Fuses
  89
- Replacing a Headlight Bulb
  90
- Replacing a Tail/Brake Light Bulb
  92
- Replacing a Turn Signal Light Bulb
  92
- Front Wheel
  93
- Rear Wheel
  94
- Troubleshooting
  96
- Troubleshooting Charts
  97
- Motorcycle Care and Storage
  99
- Specifications
  105
Consumer Information

110
- Identification Numbers
  111
- Key Identification Number
  111
- Vehicle Identification Number
  111
- Model Label
  112
- Reporting Safety Defects
  113
- Motorcycle Noise Regulation
  114
- Maintenance Record
  115
- Yamaha Motor Corporation, U.s.a. Street and Enduro Motorcycle Limited Warranty
  117
- Yamaha Extended Service (Y.e.s.)
  119

Yamaha FZS1000NC Owner's Manual

Yamaha FZS1000NC Owner's Manual (4 pages)

Brand: Yamaha | Category: Motorcycle | Size: 0 MB

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