User Manuals: Piper PA-24 Comanche aircraft

Manuals and User Guides for Piper PA-24 Comanche aircraft. We have 2 Piper PA-24 Comanche aircraft manuals available for free PDF download: Service Manual

Piper PA-24 Comanche Service Manual (690 pages)

Brand: Piper | Category: Aircrafts | Size: 20 MB

Table of Contents
5
List of Illustrations
7
List of Tables
14
Scope of Manual
18
Handling and Servicing
22
Three-View
26
Handling and Servicing
26
Access Panels and Plates
31
Leading Particulars and Principle Dimensions
32
Access Panels and Plates Diagram
42
Torque Wrenches
44
Recommended Nut Torques
45
Flare Fitting Torques
48
Jacking
49
Weighing
49
Leveling
50
Mooring
52
Parking
52
Locking Airplane
53
Towing
53
Taxiing
53
External Power Receptacle
53
Cleaning
54
Servicing
55
Servicing Landing Gear
56
Servicing Oleo Struts
56
Filling Oleo Struts
57
Servicing Brake System
58
Inflating Oleo Struts
58
Filling Brake System Reservoir
58
Draining Brake System
58
Servicing Power Plant
59
Servicing Propeller
60
Fuel Systems
60
Filling Fuel Tanks
60
Draining Fuel Valve and Strainers
61
Draining Fuel System
62
Electrical System Servicing
62
Oxygen System
62
Filling Oxygen Cylinder
63
Indicated Oxygen Cylinder Pressures for Given Ambient Temperatures
63
Inspection - Overhaul Time Limits
65
Testing for Leaks
65
Removal of Oxygen Cylinder and Regulator
66
Installation of Oxygen Cylinder and Regulator
66
Filler Valve Removal and Installation
67
Pressure Gauge Removal and Installation
67
Outlets Removal and Installation
67
Purging Oxygen System
68
Cleaning of Face Masks
68
Oxygen System Troubleshooting
68
Oil System Servicing
69
Draining Oil Sump
69
Filling Oil Sump
69
Recommended Lubricating Oils
69
Oil Screen (Suction)
70
Oil Screen (Pressure)
70
Oil Filter (Full Flow)
71
Recommendations for Changing Oil
71
Lubrication Instructions
71
Application of Oil
72
Application of Grease
72
Lubrication Chart
72
Decimal Equivalents Table
73
Control Column Lubrication
78
Step Lock Mechanism Lubrication
79
Flap Track Lubrication
80
Nose Landing Gear Lubrication
81
Stabilator Lubrication
83
Rudder Control Lubrication
84
Bellcrank Lubrication
85
Propeller Lubrication
86
Main Landing Gear Lubrication
87
Inspection
88
Inspection Requirements
89
Preflight
89
Special Inspections
90
Exhaust System Inspection
90
Typical Muffler Fatigue Areas View
91
Exhaust System Inspection Points
92
Inspection Report
94
Structure
104
Wing Assembly Removal
106
Wing Tip Removal
106
Landing Light and Housing Removal
106
Landing Light Installation
107
Aileron Removal
107
Flap Removal
107
Wing Removal
108
Fin Removal
109
Stabilator Removal
109
Fuselage Components Removal
109
Door Assembly Removal
109
Wing Attachment Fittings View
110
Wing Installation
111
Flap Installation
111
Aileron Installation
112
Landing Light and Housing Installation
113
Heated Pitot Tube
113
Fin Installation
113
Rudder Installation
113
Stabilator Installation
114
Tail Fairings Installation
114
Windshield Replacement
114
Cabin Door Installation
115
Door Locking Mechanism Adjustment
115
Door Locking Mechanism Installation
116
ADF Loop Antenna Installation
118
Marker Beacon Antenna Installation
118
Fiberglas Repair
118
Fiberglas Touch-Up and Surface Repairs
118
Fibegrlas Fracture and Patch Repairs
119
Structural Repairs
120
Stabilator Repair (Horizontal Tail Surface)
121
Ruddr Repair
121
Balancing Stabilator
121
Stabilator Balance Weight
122
Stabilator Trim Tab
123
Checking Stabilator Free Play
124
Rudder Checking and Balancing
125
Aileron Balancing
126
Checking and Balancing Rudder
127
Fuselage Skin Diagram
128
Wing and Empennage Skin Diagram
129
Typical Access Holes
134
Surface Controls
135
Control Surface Travel and Cable Tension
137
Control Column Assembly Removal
139
Control Column Assembly Installation
140
Correct Method of Installing Rod End Bearings
145
Aileron Controls
146
Aileron Control Cables Installation
147
Bellcrank Checking Tool Installation
150
Aileron Adjusting Points View
150
Aileron Control Rigging and Adjustment
151
Manually Operated Flaps
151
Flap Control Installation Diagram
152
Electrically Operated Flaps
155
Electrically Operated Flap Controls Rigging and Adjustment
157
Flap Controls Removal
158
Flap Controls Installation
158
Flap Control Rigging and Adjustment
159
Rudder Controls Removal
160
Rudder Controls Installation
160
Rudder Controls Rigging and Adjustment
160
Determining Neutral Rudder Position
161
Checking Rudder Travel
161
Rudder and Rudder Trim Control View
162
Clamping Rudder Pedals in Neutral Position
164
Rudder Trim Controls
165
Rudder Trim Mechanism Removal, Rigging and Adjustment
165
Stabilator Controls Removal
165
Stabilator and Stabilator Trim Controls View
167
Stabilator Control Installation
171
Checking Stabilator Travel
171
Stabilator Controls Rigging and Adjustment
172
Stabilator Trim Controls
172
Stabilator Trim Mechanism Removal
172
Stabilator Trim Mechanism Installation
173
Stabilator Trim Mechanism Rigging and Adjustment
173
Stabilator Trim Drum Wrapping
174
Stabilator Adjustment Point View
174
Surface Controls Troubleshooting
175
Landing Gear and Brake System , 1 H1
189
Nose Landing Gear
193
Nose Gear Oleo Disassembly
193
Nose Gear Oleo Cleaning, Inspection and Repair
193
Nose Gear Oleo Strut View
194
Nose Gear Oleo Assembly
195
Nose Landing Gear Removal
198
Nose Landing Gear Cleaning, Inspection and Repair
202
Nose Landing Gear Installation
202
Nose Gear Drag Links Adjustment
203
Nose Landing Gear Alignment
207
Rudder Pedals at Neutral Angle
207
Nose Gear Door Assembly Removal
208
Nose Gear Door Assembly Cleaning, Inspection and Repair
209
Nose Landing Gear Doors Installation
209
Nose Landing Gear Door Adjustment
209
Nose Landing Gear Door Assembly Removal, Inspection and Repair
209
Nose Landing Gear Doors Adjustment
210
Main Landing Gear
210
Main Gear Oleo Disassembly
210
Main Gear Oleo Cleaning, Inspection and Repair
211
Main Gear Oleo Assembly
211
Main Landing Gear Removal
213
Main Landing Gear Cleaning, Inspection and Repair
213
Main Gear Oleo Strut Assembly View
214
Main Gear Side Brace Link Travel
216
Main Gear Side Brace Bearing Tolerance
216
Main Gear Side Brace Link Tolerance
217
Main Gear Side Brace Links and Rod End Bearings Inspection
218
Main Landing Gear Installation
218
Main Gear Side Brace Links Adjustment
224
Main Landing Gear Alignment
224
Main Landing Gear Door Assembly Removal and Repair
225
Main Landing Gear Door Assembly Installation
226
Main Landing Gear Doors Adjustment
226
Wiper Strip on Landing Gear Struts Replacement
226
Landing Gear Retraction System
227
Gear Retraction Transmission Assembly Removal
227
Gear Retraction Transmission Cleaning, Inspection and Repair
227
Retraction Transmission Assembly Installation
229
Nose Gear Push-Pull Control Rod Removal
231
Main Landing Gear Push-Pull Control Cables Removal
231
Retraction Push-Pull Controls Cleaning, Inspection and Repair
232
Nose Landing Gear Push-Pull Control Rod Installation
232
Main Landing Gear Push-Pull Control Cable Installation
232
Landing Gear Retraction System Adjustment
233
Landing Gear Safety Switch Adjustment
234
Gear down Limit Switch Adjustment
234
Gear Retraction Transmission Assembly Adjustment
234
Landing Gear Retraction System Installation
235
Nose Gear Drag Link Clevis View
236
Main Gear Push-Pull Cables Adjustment
236
Main Gear Push-Pull Rod Adjustment
237
Landing Gear up Limit Switch View
237
Gear up Switch Adjustment
238
Landing Gear Retraction Load Check
241
Torque Wrench and Adapter Installation
242
Landing Gear down Safety Lock Adjustment
244
Landing Gear Warning Switch Removal
245
Landing Gear Warning Switch Installation
245
Landing Gear Warning Switch Adjustment
246
Landing Gear Warning Indicator Removal and Installation
247
Landing Gear Warning Indicator Adjustment
247
Nose Wheel Removal and Disassembly
248
Nose Wheel Assembly Inspection
248
Nose Wheel Assembly and Installation
249
Main Wheel Removal and Disassembly
249
Wheel Assembly Inspection
250
Main Wheel Assembly and Installation
250
Main Gear Wheel Removal and Disassembly
251
Main Wheel Assembly and Installation
253
Brake System
253
Wheel Brake Assembly Removal and Disassembly
253
Wheel Brake Assembly Cleaning, Inspection and Repair
253
Wheel Brake Assembly Assembly and Installation
254
Brake Assembly View
256
Wear Limit Check (Brake System)
256
Replacement of Wheel Brake Disc
258
Brakes Bleeding
259
Brake System Installation
261
Brake Master Cylinder Removal
262
Brake Master Cylinder Disassembly, Cleaning and Repair
262
Brake Master Cylinder Assembly
262
Brake Master Cylinder Installation
263
Brake Master Cylinder View
265
Parking Brake Valve Removal
266
Parking Brake Valve Disassembly, Cleaning and Inspection
266
Parking Brake Valve Assembly
266
Parking Brake Valve Installation
267
Brake Cylinder Removal
268
Brake Cylinder Disassembly
268
Brake Cylinder Cleaning, Inspection and Repair
268
Brake Cylinder Assembly
268
Landing Gear and Brake System Troubleshooting
271
Fabricated Plumb Bob Tool
273
Fabricated Nose Wheel Alignment Jig
274
Fabricated Spanner Wrench View
275
Rod End Bearings Inspection
277
Main Gear Wear Limits
279
Nose Gear Wear Limits
281
Aerofiche Cards
287
Engine Timing. Marks
288
Engine Timing Marks
289
Propeller Installation
289
Typical Nicks and Removal Methods
289
Engine Installation (PA-24-260 Turbocharged)
289
Schematic Diagram of Turbocharger System
289
Schematic Diagram of RSA Fuel Injector System (PA-24-260 Turbocharged)
289
Fuel Injector
289
Fuel Air Bleed Nozzle
289
Timing Kit Installed
289
Removing Frozen Spark Plug
289
Power Plant
294
Engine Cowling Removal
297
Engine Cowling Cleaning, Inspection and Repair
297
Engine Cowling Installation
297
Propeller
297
Removal of Propeller
298
Propeller Cleaning, Inspection and Repair
299
Propeller Installation
300
Propeller Specifications
303
Blade Track
304
Propeller Governor Removal
304
Propeller Governor Installation
304
Adjustment of Propeller Governor
305
Engine Installation Diagram
309
Installation of Engine
311
Removal of Air Filter
311
Air Filter Installation
312
Carburetor Maintenance
312
Carburetor Removal
312
Carburetor Installation
313
Adjustment of Carburetor Controls
313
Idle Speed and Mixture Adjustment
314
Inspection of Magnetos
315
Magneto Removal
317
Timing Procedure (Internal Timing)
317
Retard Breaker Points Adjustment
318
Installation and Timing Procedure (Timing Magneto to Engine)
320
Vibrator Checking Procedure
322
Harness Assembly
323
Removal of Harness
323
Installation of Harness
324
Spark Plugs Removal
324
Spark Plug Inspection and Cleaning
325
Lubrication System
326
Oil Pressure Relief Valve
326
Oil Screens
326
Oil Cooler
327
Engine Troubleshooting
329
Power Plant PA-24-250 and PA-24-260
334
Power Plant Pa-24-250 and
336
Carburetor Controls Adjustment
368
Idle Speed and Mixture Adjustment (Carburetor)
368
Fuel Injector Maintenance
369
Fuel Injector Lubrication
369
Fuel Injector Removal
369
Preparation of Fuel Injector for Shipping
369
RSA Fuel Injector System Schematic Diagram
370
Preparation of Fuel Injector for Service
371
Fuel Injector Installation
371
Throttle and Mixture Controls Adjustment (Fuel Injector)
372
Idle Speed and Mixture Adjustment (Fuel Injector)
372
Fuel Air Bleed Nozzles Removal
373
Fuel Air Bleed Nozzles Cleaning and Inspection
374
Fuel Air Bleed Nozzle Installation
374
Ignition System
374
Magneto Inspection
374
Adjusting Retard Breaker Points -200 Series Magnetos
377
Timing Magneto to Engine
379
Ignition System Retard Breaker Magneto Installation
382
Inspection of Harness
382
Harness Removal
383
Harness Installation
383
Engine/Carburetor Troubleshooting
388
Power Plant PA-24-400
398
Magneto Breaker Points Adjustment
417
Magneto Timing Marks View
418
Installation of Rotor Holding Tool and Timing Pointer
419
Alignment of Cam in Inspection Hole
420
Transformer Assembly
421
Removal of Seized Spark Plug
426
Power Plant PA-24-260 (Turbocharged)
435
Propeller Governor
435
Protection of Engine Mount
447
Engine Shock Mounts
447
Turbocharger Nomenclature
447
Turbocharger Removal
449
Turbocharger Installation
449
Engine Installation (PA-24-260 Turbocharged)
450
Turbocharger System Schematic Diagram
451
Turbocharger Adjustment
452
Relief Valve Overboost Pressure
452
Pressure Relief Valve Removal, Cleaning and Inspection
452
Pressure Relief Valve Installation
453
Alternate Air Door
453
Indicator, Mixture Control (EGT)
454
Mixture Control Indicator Troubleshooting
454
Indicator Probe Installation
455
Mixture Control Indicator Probe Installation
456
Contact Points
463
Oil Filter Element
473
Turbo Oil Flow Check
473
Engine (Turbocharged) Troubleshooting
477
Fuel System
488
Fuel Cells Removal
489
Fuel System
489
Fuel Cell Installation
490
Fuel System Schematic
491
Fuel Cells Handling and Storage
497
Fuel Cell Compartment
498
Molded Nipple Fittings
498
Fuel Quantity Indicating System Checks
499
Fuel Sender Removal
501
Fuel Sender Installation
501
Fuel Cell Repair
501
Fuel Selector Valves Removal
502
Three Position Fuel Valve Servicing
503
Servicing Five Position Fuel Valve (Hoof)
504
Servicing Fuel Valve (Airborne Mechanisms)
505
Installation of Fuel Selector Valve
505
Fuel System Cleaning
506
Fuel Strainers
506
Fuel Strainer, Bendix Plunger Pump
507
Fuel Pump Removal and Replacement
507
Fuel Pump, Bendix Plunger Type
508
Late Plunger Pump
510
Plunger Type Pump Resistance Check
510
Servicing of Fuel Pumps Bendix Model
510
Performance Requirements for Motor Driven Fuel Pumps
511
Fuel Pump Pressure Check
512
Electric Fuel Pump Removal and Installation
513
Pump Pressures (Fuel Injection)
515
Engine Primer System (Carburetor Induction)
515
Prime Pump
515
Prime Jets
516
Fuel Flow Gauge Damper (Fuel Injection System)
516
Fuel System Troubeshooting
517
Fabricated Fuel Quantity Transmitter Checking Jig
518
Aerofiche Card
525
Electrical System 3Ab
525
Xheating and Ventilating 3F6
525
Instruments 3F16
525
Electronics 3H1
525
Electrical System
530
Generator System
534
Checking Generator System
536
Adjustments, Inspections, Tests and Maintenance of Generator
537
Generator Sectional View
538
Unsteady or Low Output of the Generator
540
Excessive Output of the Generator
540
Noisy Generator
540
Generator Disassembly, Repair and Reassembly
541
Field Coil Removal
541
Armature Service
541
Polarizing Generator
542
Generator Service Test Specifications
542
Cold Output
542
Regulators
543
Cutout Relay
543
Voltage Regulator
543
Current Regulator
544
Resistances (Regulator)
545
Temperature Compensation
545
Regulator Polarity
545
Regulator Maintenance
545
Cleaning Contact Points (Regulator)
546
Regulator Checks and Adjustments
547
Voltage Setting
547
Regulator Spring Replacement
551
Radio By-Pass Condensers
551
Regulator Armature Replacement
551
High Points on Regulator Performace and Checks
552
Generator Output Control and Relay Test Specifications
552
Alternator System
553
Alternator and Starter Wiring System Diagram
554
Alternator Test and Maintenance
555
Stator Checks
557
Diode Checks
557
Diode Replacement
558
Slip Ring Servicing
559
Drive End Frame Bearing Replacement and Lubrication
559
Brush Replacement
559
Heat Sink Replacement
560
Alternator Service Test Specifications
561
Alternator Checks Summary
562
Checking Regulator Circuit
563
Checking Relay
565
Alternator Description
566
Alternator System Checking
567
Alternator Adjustments
567
Alternator and Starter Wiring System Schematic
568
Alternator Overhaul
569
Alternator Disassembly
569
Alternator Assembly
572
Alternator Testing
573
Alternator Nomenclature
574
Regulator Components
576
Regulator Overhaul
576
Preparation for Testing Regulator
577
Testing Regulator
578
Regulator Adjustment
578
Overvoltage Control
579
Cranking Motor Check
580
Cranking Motor Test and Maintenance
580
Lock-Torque Test Check
581
Cranking Motor Disassembly
581
Cranking Motor Inspection and Repair
582
Cranking Motor Reassembly
583
Cranking Motor Service Test Specifications
583
Gear Reduction Starting Motor Exploded View
584
Starting Motor Removal and Disassembly
586
Brushes Check
586
Armature Check
586
Field Coils Check
587
Brush Holders Check
587
Bendix Drive
587
Starting Motor Assembly
587
Starting Motor Bench Tests
588
Starting Motor Central Circuit
589
Starting Motor Service Test Specifications
589
Methods of Checking Generator or Alternator Belt Tension
590
Battery Servicing
591
Hydrometer Reading and Battery Charge Percent
591
Battery Charging
591
Starting through External Power Receptacble with Battery Depleted
591
Battery Removal and Installation
592
Battery Box Corrosion Prevention
593
Checking Electrical Switches and Circuit Breakers
593
Navigation Lights
594
Lamp in Anti-Collistion Wing Tip Strobe Light Removal
594
Lamp in Anti-Collistion Wing Tip Strobe Light Installation
595
Anti-Collision and Wing Tip Strobe Light Systems Troubleshooting
595
Anti-Collision Light Installation
596
Circuit Load Charts
597
Index Electrical System Schematic
601
Electrical Wire Coding
605
Electrical Symbols
606
Electrical System Diagrams
607
Electrical System Troubleshooting
637
Cabin Heater and Ventilator System
647
Heater Maintenance
647
Cabin Heater, Defroster and Fresh Air System Diagram
648
Instruments
655
Vacuum-Gyro Instruments
657
Pitot-Static Instruments
657
Electrical Instruments
658
Miscellaneous Instruments
658
Instruments Removal and Installation
659
Gyro Service
659
Gyro Installation Inspection
659
Gyro Handling and Shipping
660
Vacuum System
660
Vacuum Regulator Valve Removal, Installation and Adjustment
660
Vacuum Pump Removal
661
Vacuum Pump Installation
662
Vacuum System Troubleshooting
662
Instrument Panel View
663
Face Mounted Instruments Removal and Replacement
665
Cluster Mounted Instruments Removal and Replacement
665
Directional Gyro
665
Directional Gyro Indicator Troubleshooting
666
Gyro Horizon
666
Gyro Horizon Indicator Troubleshooting
667
Rate of Climb Indicator Troubleshooting
668
Sensitive Altimeter
668
Altimeter Troubleshooting
669
Airspeed Indicator
670
Airspeed Tubes and Indicator Troubleshooting
670
Magnetic Compass Troubleshooting
671
Manifold Pressure Gauge
672
Manifold Pressure Indicator Troubleshooting
672
Tachometer Indicator Troubleshooting
672
Engine Oil Pressure Gauge Troubleshooting
673
Fuel Pressure Gauge Troubleshooting
674
Turn and Bank Indicator
675
Oil Temperature Indicator Troubleshooting
677
Fuel Quantity Indicators Troubleshooting
678
Electronics
682
Piper Automatic Locator Transmitter
683
Avionic Antenna Locations
684
Testing Locator Transmitter
686
Automatic Locator Transmitter Inadvertent Activation
687

Piper PA-24 Comanche Service Manual (846 pages)

Brand: Piper | Category: Aircrafts | Size: 33 MB

Introduction Paragraph Grid No.

5
- Table of Contents
  5
- Instructions for Continued Airworthiness
  7
- Serial Number Explanation
  9
- Assignment of Subject Material
  9
- Identifying Revised Material
  10
- Warnings, Cautions and Notes
  11
- Accident/Incident Reporting
  11
- Supplementary Publications
  11
- PIPER Publications
  11
- Vendor Publications
  11
- Section Index Guide
  17
- List of Illustrations
  19
Section II - Handling and Servicing Paragraph Grid No.

41
- 1C38
  116
- Draining Oil Sump
  116
- Filling Oil Sump
  116
- Lubrication
  116
- Oil Screen (Suction)
  116
- Oil Systems (Engine)
  116
- Servicing Oil System
  116
- Oil Filter (Full Flow)
  117
- Oil Screen (Pressure)
  117
- 1C40
  118
- Recommendations for Changing Oil
  118
- 1C41
  119
- Application of Grease
  119
- Application of Oil
  119
- Lubrication Instructions
  119
- Precautions
  119
Section 3

311
- Description
  315
- Introduction
  315
- Landing Gear System
  315
- Troubleshooting
  315
- Cleaning, Inspection, and Repair of Nose Gear Oleo
  317
- Disassembly of Nose Gear Oleo
  317
- Nose Landing Gear
  317
- Alignment
  331
- Removal
  337
Section 4

453
- 1. Introduction
  457
- 2. Description
  457
- Cleaning, Inspection and Repair of Engine Cowling
  459
- Engine Cowling
  459
- Installation of Engine Cowling
  459
- Propeller
  461
- 17 Installation of Propeller. (Hartzell)
  465
- 26. Adjustment of Propeller Governor. (Woodward)
  523
- 27. Adjustment of Propeller Governor. (Hartzell)
  523
- Blade Track
  523
- Cleaning, Inspection and Repair
  523
- Installation of Propeller Governor
  523
- Propeller Governor
  523
- Removal of Propeller Governor
  523
- Removal of Engine
  563
Section 5

621
- Fuel Cells
  623
- General
  623
- Pre-Removal Instructions
  623
- Removal
  623
- Molded Nipple Fittings
  631
- Fuel Quantity Indicating System
  633
- Servicing Five Position Fuel Valve (PA-24-250 & PA-24-260)
  639
- Servicing Fuel Valve (Airborne Mechanisms) (PA-24-400)
  640
- Installation of Fuel Selector Valve
  641
- Cleaning the Fuel System
  642
- Fuel Strainer. (PA-24-180 and PA-24-250, Serial Nos 24-1 to 24-2174. 24-2176 to 24-2298)
  642
- Fuel Strainer. (PA-24-180 and PA-24-250, Serial Nos. 24-2175, 24-2299 and up and PA-24-260)
  642
- Fuel Strainers
  642
- Fuel Pumps
  643
- Fuel Strainer, Bendix Plunger Pump
  643
- Fuel Strainer. (PA-24-400)
  643
- Removal and Replacement
  643
- Resistance Check (Plunger Type Pump)
  646
Section 6

791
- General
  792
- Removal and Replacement
  792
- Troubleshooting
  796
- Troubleshooting
  802
- Manifold Pressure Gauge
  813
- 11-48A
  814
- General
  814
- Removal and Replacement
  814
- Tachometer Indicator
  814
- Troubleshooting
  814
- Engine Oil Pressure Gauge
  816
- Troubleshooting
  816
- Troubleshooting
  818
- Ammeter
  820
Section 7

829

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User Manuals: Piper PA-24 Comanche aircraft

Piper PA-24 Comanche Service Manual (690 pages)

Table of Contents

Piper PA-24 Comanche Service Manual (846 pages)

Table of Contents

Introduction Paragraph Grid No.

Section II - Handling and Servicing Paragraph Grid No.

Section 3

Section 4

Section 5

Section 6

Section 7

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