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MSA Ultima X Series Manuals
Manuals and User Guides for MSA Ultima X Series. We have
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MSA Ultima X Series manuals available for free PDF download: Installation & Maintenance Instructions Manual, Instruction Manual, Quick Start Manual, Safety Manual
MSA Ultima X Series Installation & Maintenance Instructions Manual (142 pages)
Gas Monitors
Brand:
MSA
| Category:
Measuring Instruments
| Size: 1 MB
Table of Contents
Table of Contents
7
Chapter 1, Installation
14
General Description
14
Identifying Your Unit
14
Figure 1-1. General-Purpose Ultima XA Monitor
14
Figure 1-3. Explosion-Proof Ultima XIR Monitor
15
Figure 1-4. General-Purpose XA Remote Sensor Module
16
Figure 1-5. Explosion-Proof XE Remote Sensor Module
16
Figure 1-6. Explosion-Proof XIR Remote Sensor Module
17
Installing Your Gas Monitor
18
Installing the Ultima XA Gas Monitor
19
Installing the Ultima XE Gas Monitor
19
Figure 1-7. Ultima XE and XIR Mounting Bracket
20
Installing the Ultima XIR Gas Monitor
21
Figure 1-8. Ultima XIR
21
Electrical Connections for Ultima X Gas Monitors
22
Figure 1-9. Ultima XE Grounding Terminals
22
Table 1-1. Installation Outline Drawing List
23
Wiring for All Models
23
Table 1-2. Cable Length and Wire Size for Units Without
24
Use of External Controllers
25
Table 1-3. Installation Outline Drawings for Ultima X Power Supplies
25
Identify PCB Configuration
26
Figure 1-10. General-Purpose Two-Wire Operation
27
Figure 1-11. Explosion-Proof Two-Wire Operation
27
Figure 1-12. General-Purpose Three-Wire Operation
28
Figure 1-13. Explosion-Proof Three-Wire Operation
28
Figure 1-14. Two-Wire Printed Circuit Board
29
Figure 1-16. Three-Wire Printed Circuit Board
31
Installing the Ultima X Remote Sensor Module
33
Figure 1-18. Remote Module General-Purpose
33
Figure 1-19. Remote Module Explosion-Proof
33
Electrical Connections for Remote Sensors
34
Table 1-4. Remote Module Wiring and Placement
35
Table 1-5. Remote Sensor Wiring Cable
35
Table 1-6. Low Temperature Wiring Cable
35
Chapter 2
37
Start-Up and Calibration
37
Initial Start-Up
37
Figure 2-1. LCD Gas Concentration Display
37
Table 2-1. Instrument Operation
38
Calibration Basics
40
Figure 2-2. Ultima Calibrator
41
Figure 2-3. Ultima Controller
41
Figure 2-4. Ultima X Optional Push-Button Calibrator
41
Calibration Output Signal
42
Ultima Calibrator
42
Ultima Controller
42
Calibration Kit
43
Ultima X Series Gas Monitor Calibration Procedure
43
Equipment Required
44
Span Gas Values
45
Table 2-2. Factory-Set Span Values
45
Table 2-3. Calibration Guide for Combustible Gas Sensor
47
INITIAL Calibration
48
Standard Calibration
49
Figure 2-5. Apply ZERO Gas Flag
50
Figure 2-6. Apply SPAN Gas Flag
51
Figure 2-7. Calibration End Display
53
OXYGEN Calibration
54
XIR Calibration
54
Chapter 3, Specifications
56
Table 3-1. Performance Specifications
56
Table 3-2. Sensor Response to Interferants
59
Chapter 4, Maintenance
63
General
63
Table 4-1. Operational Display Messages
63
Table 4-2. Configuration Display Messages
64
Table 4-3. Troubleshooting Guidelines
64
Ultima XIR Cleaning Procedure
66
Replacing an Ultima XE or Ultima XA Sensor
67
Figure 4-1. "Change Sensor" Scrolls Across the Display
68
Figure 4-2. Sensor Assembly and Sensor Guard for General-Purpose Model
69
Obtaining Replacement Parts
70
Table 4-4. Replacement Parts
70
Appendix A, Optional Features
72
Internal Relays
72
General Information
72
Unpacking, Mounting and Wiring
72
Ultima X Series Gas Monitor Internal Relays
73
Relay Specifications
73
Table A-2. Relay Specifications
73
Alarm Relays
74
Fault Relay or Trouble
75
Figure A-1. Relay Contacts
75
Relay Connections
76
Figure A-2. Relay Printed Circuit Board
77
Optional RESET Push-Button
78
General
78
RESET Button Selection
78
Optional Push-Button Calibration
79
Table A-3. Push-Button Calibration
79
Optional Horn Relay Software
80
To Activate the Horn Relay
80
To Reset the Horn Relay
80
Appendix B
81
Calibration Guide for Additional XIR/XI Gases
81
Appendix C
83
General Certification Information
83
Appendix D, HART Specific Information
85
HART Field Device Specification
85
Table D-1. Device Identification
85
Host Interface
86
Table D-2. Current Values
86
Status Information
87
Extended Device Status
87
Table D-3. Device Variables Exposed by the Ultima Monitor
87
Table D-4. Dynamic Variable Implemented by Ultima Monitor
87
Table D-5. Additional Device Status (Command #48
88
Universal Commands
90
Common-Practice Commands
90
Burst Mode
90
Catch Device Variable
90
Table D-6. Supported Commands
90
Command #129: Read Sensor Gas Type
91
Table D-7. Device-Specific Commands
91
Command #130: Read Device Real Time Clock
92
Command #131: Read Alarm Setpoints
92
Command #132: Read Alarm Control Actions
93
Command #133: Read Min, Max, Avg Values
93
Command #134: Read Last Cal Date
94
Command #135: Read Gas Table
94
Command #136: Read Input Voltage Value
94
Command #137: Read Auto Zero Comp Value
95
Command #139: Read Sensor Status Message
95
Command #140: Read Swap Delay Status
95
Command #141: Read Cal Signal Status
96
Command #142: Read Alert Option Status
96
Command #143: Read Sensor Temperature
97
Command #144: Read Relay Normal State
97
Command #173: Write RTC
98
Command #174: Write Alarm Setpoints
99
Command #175: Write Alarm Setpoint Control Actions
100
Command #176: Write Average Interval
101
Command #177: Write Upper Trim Point
102
Command #178: Write Gas Table
103
Command #179: Write Sensor Data Sheet
104
Reset Control
104
Command #180: Write Sensor Swap Delay Enable
105
Command #181: Write Cal Signal Enable
106
Command #182: Write Calibration Mode
107
Command #183: Write Calibration Abort
108
Command #184: Write Calibration Step
109
Command #185: Write Alarm Acknowledge
110
Command #186: Write Protect Mode
111
Command #187: Write Alert Option
112
Command #188: Write Relay Normal State
113
Table D-10. Gas Table Values
114
Table D-8. Gas Type Descriptions
114
Table D-9. Alarm Control Actions
114
Table D-11. Calibration Modes
115
Table D-12. Sensor Status Codes
115
Performance
116
Power-Up
116
Reset
116
Self-Test
116
Table D-13. Sampling Rates
116
Busy and Delayed-Response
117
Long Messages
117
Non-Volatile Memory
117
Table D-14. Command Response Times
117
Modes
118
Write Protection
118
Damping
118
Capability Checklist
118
Table D-15. Capability Checklist
118
Calibration Using a HART® Communicator
119
Sensor Zero Selection Menu
119
Default Configuration
119
Table D-16. Default Configuration
119
Standard Zero/Span Calibration Selection Menu
121
Initial Calibration Procedures
124
User Calibration Selection Menu
124
Figure D-1. Zero Cal Step Screen
125
Figure D-2. Span Cal Step Screen
125
Figure D-3. Select Sensor Calibration
126
From the Sensor Trim Menu
126
Figure D-4. First Warning Screen
127
Figure D-5. Second Warning Screen
128
Figure D-6. Standard Calibration Function Select Screen
129
Figure D-7. Calibration Initiated Screen
130
Figure D-8. Selection Confirmation Screen
131
Figure D-9. Sensor Zero Countdown Screen
132
Figure D-10. Zero Adjustment Screen
133
Figure D-11. Span Countdown Screen
134
Figure D-12. Adjusting Span Screen
135
Figure D-13. Calibration Completion Message
136
Figure D-14. Calibration Gas Reminder Screen
137
Figure D-15. Loop Control Reminder Message
138
Figure D-16. Calibration Status Screen
139
Figure D-17. Sensor Trim Point Screen
140
Figure D-18. Additional Sensor Status Screen
141
Figure D-19. Device Status Screen
142
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MSA Ultima X Series Instruction Manual (54 pages)
Controller and Calibrator
Brand:
MSA
| Category:
Controller
| Size: 0 MB
Table of Contents
Table of Contents
3
Chapter 1
7
General Information
7
Three Function Operation
8
At the Ultima Gas Monitor Display
8
The Ultima/Ultima X Controller (FIGURE 1-3)
9
Setting up the Controller
9
Using the ID CODE Feature
10
To Enable or Change the Password ID
10
To Disable the Password ID
10
Turning the Controller on
10
Turning the Controller off
11
Setting the Controller for an Ultima or Ultima X Series Instrument
11
Setting the Internal TIME of the Controller
11
Setting the Internal DATE of the Controller
12
When Sending a Command to the Ultima/Ultima X Series Gas Monitor
12
Note on Resetting Latched Alarms
12
Chapter 2, Calibration
14
Equipment Required
14
Warning
15
Span Gas Values
15
Table 2-1. Factory-Set Span Values
16
Figure 2-1. Calibration Kit 40 Contents
17
Figure 2-2. Calibration Kit 41 Contents
18
Figure 2-3. Calibration Kit 54 Contents
19
For Combustible Gas Sensor
20
Ultima/Ultima X Series Gas Monitor Calibration
22
Warning
22
INITIAL Calibration
23
Regular Calibration
24
Zeroing
24
Spanning
26
Figure 2-6. Span Set-Up (Ultima Unit Shown)
27
Figure 2-7. Ultima X Series Unit Calibration End Display
28
OXYGEN Calibration
29
25% Oxygen Ultima/Ultima X Series Gas Monitor
30
XIR Calibration
30
Warning
30
Chapter 3
31
Controller - Detailed Operation
31
Viewing the Ultima Gas Monitor Display Modes
31
To View the Status of the Monitor
32
Procedures (See TABLE 3-1)
33
Procedure 1. Setting the Average Time Interval
33
To Change the Average Time Interval
33
Procedure 2. Setting the Span Value
33
To Change the Calibration Span Gas Value of the Ultima Sensor
33
To Change the Calibration Span Gas Value of the Ultima X Series Sensor
34
Setting the Range on an Ultima X Series Sensor
35
Procedure 3
35
Setting the Gas Table for the Ultima XIR Sensor
36
Procedure 4
36
Setting the Three Ultima Gas Monitor Alarm Setpoint Values
37
To Set the Three Levels of Alarm
37
Setting the Three Ultima X Series Gas Monitor Alarm Setpoint Values
38
To Set the Three Levels of Alarm
38
Enabling/Disabling and Setting the Mode of the Three Ultima Alarm Setpoints
39
Enabling/Disabling and Setting the Mode
39
Enabling/Disabling and Setting the Mode of Thethree Ultima X Series Alarm Setpoints
40
Procedure 6. Setting the Current Time
41
To Update the Ultima Gas Monitor Internal Clock
41
Procedure 7. Setting the Current Date
41
To Update the Ultima Gas Monitor Internal Date
42
Calibration Output Signal
42
To Enable or Disable the Calibration Output Signal
42
Setting the Number of Days between Ultima Gas Monitor Auto-Calibration Periods
43
Setting Time that Ultima Gas Monitor Auto-Calibration Is to Begin
43
Setting the Date of the Next Scheduled Ultima Gas Monitor Calibration
44
Procedure 11. Changing the MUX Address
44
To Change the Address
45
Viewing the Previous Successful Calibration Date
45
Procedure 13. Calibrating/Checking
45
The 4-20 Ma Ultima X Series Outputs
45
Procedure 14. Resetting Ultima X Series Monitors
46
On an Ultima X Series Sensor
47
Procedure 17
48
Setting an Unused Sensor to the Disabled Mode
48
Procedure 18. Setting the MODBUS BAUD Rate
49
Programming the Controller
49
Removing Existing Programs
49
Adding a New Program
50
Linking or Combining Programs
50
To Link Programs
50
To Use Programs 1 through 8
51
To Use Program #9
51
To Use Program #0
51
Maintenance
52
Warning
52
Batteries
52
Determining a Low Battery Condition on the Ultima Controller
52
To Determine if Battery Replacement Is Necessary
52
Replacing the Batteries
52
To Install New Batteries in the Ultima Controller
52
Determining a Low Battery Condition on the Ultima Calibrator
53
To Install New Batteries in the Ultima Calibrator
53
Service
54
Troubleshooting Guidelines
54
Warning
54
MSA Ultima X Series Instruction Manual (36 pages)
Controller and Calibrator
Brand:
MSA
| Category:
Gas Detectors
| Size: 0 MB
Table of Contents
Table of Contents
6
Procedure
6
General Information
8
The ULTIMA/ULTIMA X Calibrator
8
Three Function Operation
8
To Operate
8
Figure
8
The ULTIMA/ULTIMA X Controller
9
ULTIMA/ULTIMA X Controller
9
Setting up the Controller
9
Using the ID CODE Feature
9
To Enable or Change the Password ID
9
To Disable the Password ID
9
Turning the Controller on
9
Turning the Controller off
9
Setting the Controller for an ULTIMA
10
Or ULTIMA X Series Instrument
10
Setting the Internal TIME of the Controller
10
Setting the Internal DATE of the Controller
10
When Sending a Command to the
10
ULTIMA/ULTIMA X Series Gas Monitor
10
Note on Resetting Latched Alarms
10
Calibration
11
Equipment Required
11
Warning
11
Span Gas Values
11
Table
12
Factory-Set Span Values
12
Figure
13
Calibration Kit 40 Contents
13
Calibration Kit 41 Contents
13
Table
14
ULTIMA/ULTIMA X Series Gas Monitor
16
Calibration
16
Warning
16
INITIAL Calibration
16
Regular Calibration
17
Zeroing
17
Spanning
18
Figure
18
ULTIMA Unit Apply SPAN Gas Flag
18
Figure
19
Span Set-Up (ULTIMA Unit Shown)
19
ULTIMA X Series Unit Calibration
19
Span Gas Connection (ULTIMA Unit Shown)
19
OXYGEN Calibration
20
25% Oxygen ULTIMA/ULTIMA X Series
20
Gas Monitor
20
XIR Calibration
20
Controller - Detailed Operation
21
Viewing the Ultima Gas Monitor
21
Table
21
To View the Status of the Ultima Gas Monitor
22
Procedures
22
Procedure
22
To Change the Average Time Interval
22
Procedure 2
23
To Change the Calibration Span Gas
23
Setting the Range on an ULTIMA X Series Sensor
23
Sensor
24
Procedure 4
24
Setting the Three ULTIMA Gas Monitor
24
Setting the Three ULTIMA X Series Gas
25
Monitor Alarm Setpoint Values
25
To Set the Three Levels of Alarm
25
Enabling/Disabling and Setting the
25
Procedure 6
26
Setting the Current Time
26
To Update the ULTIMA Gas Monitor
26
Setting the Current Date
26
To Update the ULTIMA Gas Monitor
27
Procedure 8
27
Enabling/Disabling ULTIMA Gas Monitor Calibration Output Signal
27
Setting the Number of Days
27
Setting the Time that ULTIMA Gas
28
Procedure 10
28
Setting the Date of the Next Scheduled
28
ULTIMA Gas Monitor Calibration
28
Changing the MUX Address
28
Viewing the Previous Successful Calibration Date
28
Calibrating/Checking the 4-20Ma
28
Procedure 14
29
Resetting the ULTIMA X Series Monitors
29
Setting the Alert Option on an
29
Procedure 16
30
Setting the Sensor Swap Delay on an
30
Programming the Controller
30
Removing Existing Programs
30
Adding a New Program
30
Linking or Combining Programs
30
To Link Programs
30
To Use Programs 1 through 8
31
To Use Program #9
31
To Use Program #0
31
Maintenance
31
Warning
31
Batteries
31
Determining a Low Battery Condition on the ULTIMA Controller
31
To Determine if Battery Replacement Is
31
Replacing the Batteries
31
To Install New Batteries in the
32
Determining a Low Battery Condition
32
ULTIMA Calibrator
32
Service
32
Warning
32
Troubleshooting Guidelines
32
Marking , Certificates and Approvals
33
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MSA Ultima X Series Instruction Manual (61 pages)
Gas Monitors
Brand:
MSA
| Category:
Monitor
| Size: 1 MB
Table of Contents
Table of Contents
5
Chapter 1 Installation
9
General Description
9
Identifying Your Unit
9
Installing Your Gas Monitor
11
Caution
11
Warning
11
Installing the Ultima XA Gas Monitor
12
Installing the Ultima XE Gas Monitor
12
Installing the Ultima XIR Gas Monitor
13
Warning
13
Caution
13
Electrical Connections for Ultima X Gas Monitors
14
Warning
14
Wiring for All Models
14
For Milliamp Output
15
Warning
15
Oxygen) Sensor, 4-20 Ma Signal Output (Two Wire Sensor)
15
Typical Ultima X Series Gas Monitor Wiring
16
Sensor)
16
And 4-20 Ma Signal Load
16
Installing the Ultima X Remote Sensor Module
20
Electrical Connections for the Ultima X Series Remote Sensor Module
20
Warning
20
Caution
20
At the Ultima X Series Remote Sensor Location
21
Start-Up and Calibration
23
Initial Start-Up
23
Caution
24
Calibration Basics
26
Caution
26
Non-Combustible Chemicals that Reduce Catalytic Sensor Sensitivity
26
Ultima Calibrator
27
Ultima Controller
27
Note on Resetting Latched Alarms with Controller or Calibrator
27
Ultima X Series Gas Monitor Calibration Output Signal
27
Calibration Kit
28
Ultima X Series Gas Monitor Calibration Procedure
28
INITIAL Calibration
28
Regular Calibration
29
Zeroing
29
Spanning
31
XIR Calibration
33
Warning
34
Calibration Documentation
34
Chapter 3 Specifications
35
Chapter 4 Maintenance
43
General
43
Ultima XIR Cleaning Procedure
43
Caution
44
Replacing an Ultima XE or Ultima XA Sensor
44
Warning
45
Caution
45
Obtaining Replacement Parts
48
Warning
49
Appendix A Internal Relay Option
50
General Information
50
Caution
50
Unpacking, Mounting and Wiring the Ultima X Series Gas Monitor with
50
Internal Relays
50
Ith Internal Relays (4-20 Ma Model
54
Ultima X Series Gas Monitor Internal Relays
55
Relay Specifications
55
Alarm Relays
56
Fault Relay or Trouble
57
Optional RESET Push-Button
58
General
58
RESET Button Selection
58
Optional Push-Button Calibration
59
Relay Connections
59
Warning
60
MSA Ultima X Series Safety Manual (16 pages)
Gas Monitor
Brand:
MSA
| Category:
Safety Equipment
| Size: 0 MB
Table of Contents
Table of Contents
2
Chapter 1, Purpose and Scope
4
Purpose
4
Scope
4
Using the Ultima X Series Gas Monitors
5
Safety Function
5
Safety Integrity Level
5
Safety Accuracy
5
Diagnostic Response Time
6
Gas Detection Times
6
Update Time
6
Setup
6
Installation
6
Configuration and Calibration
6
Proof Testing
7
Routine Maintenance
9
Periodic Calibration
9
Periodic Sensor Replacement for Oxygen, Toxic, and Catalytic Combustible Sensors
10
Cleaning Monitor Windows on the XIR Sensor
10
Repair and Replacement
11
Fault Conditions
11
Modification
12
Reliability Data
12
Lifetime Limits
12
Environmental Limits
12
Application Limits
13
Required Output Load
13
Required Compliance Voltage
13
Use of Wireless IR Interface
13
Use of LCD Interface
13
Limitations Associated with Oxygen Monitoring
13
Limitations Associated with Toxic Gas and Combustible Gas Monitoring
13
MSA Ultima X Series Quick Start Manual (18 pages)
Gas Monitor
Brand:
MSA
| Category:
Measuring Instruments
| Size: 2 MB
MSA Ultima X Series Quick Start Manual (12 pages)
Controller and Calibrator
Brand:
MSA
| Category:
Controller
| Size: 3 MB
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