Mercury OptiMax 250 Manuals

Manuals and User Guides for Mercury OptiMax 250. We have 10 Mercury OptiMax 250 manuals available for free PDF download: Operation, Maintenance & Warranty Manual, Manual, User Manual, Operation And Maintenance Manual, Service Manual, Brochure & Specs, Service Bulletin

Mercury OptiMax 250 Operation And Maintenance Manual

Mercury OptiMax 250 Operation And Maintenance Manual (87 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.05 MB

Table of Contents

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Mercury OptiMax 250 Operation, Maintenance & Warranty Manual

Mercury OptiMax 250 Operation, Maintenance & Warranty Manual (144 pages)

Including Pro Series

Brand: Mercury | Category: Outboard Motor | Size: 6.67 MB

Table of Contents

Table of Contents
7
Warranty Registration United States and Canada
11
Transfer of Warranty United States and Canada
11
Warranty Information
11
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
12
Year Limited Warranty against Corrosion
12
Warranty Coverage and Exclusions
14
U.S. EPA Emissions Limited Warranty
16
Emission Control System Components
16
California Emissions Limited Warranty
17
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
19
Emission Certification Star Label
20
Warranty Policy-Australia and New Zealand
21
Global Warranty Charts Outboard and Jets
25
Boater's Responsibilities
30
Before Operating Your Outboard
30
Boat Horsepower Capacity
30
General Information
30
High-Speed and High-Performance Boat Operation
31
Outboard Remote Control Models
31
Lanyard Stop Switch
31
Protecting People in the Water
34
Exhaust Emissions
34
Passenger Safety Message - Pontoon Boats and Deck Boats
36
Wave and Wake Jumping
38
Impact with Underwater Hazards
39
Selecting Accessories for Your Outboard
40
Safe Boating Recommendations
40
Specifications
43
Recording Serial Number
45
Component Identification
45
350 HP Component Identification
46
Propeller Selection
46
Transporting
49
Trailering Boat/Outboard
49
Fuel Recommendations
51
Fuel Additives
52
Low Permeation Fuel Hose Requirement
52
Fuel and Oil
52
EPA Pressurized Portable Fuel Tank Requirements
53
Fuel Demand Valve (FDV) Requirement
53
Mercury Marine's Pressurized Portable Fuel Tank
53
Filling Fuel Tank
54
Engine Oil Recommendations
55
Checking and Adding Engine Oil
55
Panel Mount Control Features and Operation
58
Features and Controls
58
Slim Binnacle Control Features and Operation
60
Dual-Handle Console Control Features and Operation
66
Shadow Mode Control with CAN Trackpad Features and Operation
74
Warning System
77
Power Trim and Tilt
79
Important Daily Inspection before each Use
83
Prestarting Check List
83
Operation
83
Operating in Freezing Temperatures
84
Operating in Saltwater or Polluted Water
84
Operating at High Elevations
84
Propeller Selection
84
Effects of Elevation and Weather on Performance
85
Setting Trim Angle While Running Engine at Idle Speed
86
Engine Break-In Procedure
86
Fuel Supply Module Priming Procedure
86
Starting the Engine
88
Gear Shifting
91
Stopping the Engine
92
Outboard Care
93
EPA Emissions Regulations
93
Inspection and Maintenance Schedule
94
Flushing the Cooling System
96
Cowl Removal and Installation
97
Cleaning Care for Top and Bottom Cowls
99
Cleaning Care for the Powerhead (Saltwater Use)
99
Battery Inspection
99
Verado Engine Battery Specifications
100
Air Filter (200-300)
101
Air Filter (350, 350 Pro)
102
Fuel System
103
Corrosion Control Anodes
106
Corrosion Control Anodes (350 HP)
107
Trim Wear Pad Replacement
107
Propeller Replacement - 25.4 MM (1.0 In.) Diameter Propeller Shaft
108
Propeller Replacement - 31.75 MM (1-1/4 In.) Diameter Propeller Shaft
111
Spark Plug Inspection and Replacement
112
Fuses
115
DTS Wiring System
116
Accessory Drive Belt Inspection
117
Checking Power Trim Fluid
117
Checking Power Steering Fluid
119
Changing Engine Oil
119
Gearcase Lubrication
122
Storage Preparation
128
Protecting External Outboard Components
128
Storage
128
Protecting Internal Engine Components
129
Gearcase
129
Positioning Outboard for Storage
129
Battery Storage
129
Starter Motor will Not Crank the Engine
130
Engine will Not Start
130
Engine Starts but will Not Shift into Gear
130
Engine Runs Erratically
130
Troubleshooting
130
Performance Loss
131
Battery will Not Hold Charge
131
Local Repair Service
132
Service Away from Home
132
Parts and Accessories Inquiries
132
Service Assistance
132

Mercury OptiMax 250 Manual

Mercury OptiMax 250 Manual (124 pages)

Brand: Mercury | Category: Outboard Motor | Size: 4.38 MB

Table of Contents

Table of Contents
5
Warranty Information
9
Transfer of Warranty
9
Warranty Registration United States and Canada
9
Warranty Registration Outside the United States and Canada
10
Optimax Outboard Limited Warranty United States, Canada, Europe, Confederation of Independent States, Middle-East and Africa
11
Year Limited Warranty against Corrosion
14
Warranty Coverage and Exclusions
18
General Information
21
Boater's Responsibilities
21
Before Operating Your Outboard
21
Boat Horsepower Capacity
22
High-Speed and High-Performance Boat Operation
22
Outboard Remote Control Models
22
Propeller Selection
23
Remote Steering Notice
25
Lanyard Stop Switch
26
Protecting People in the Water
29
Passenger Safety Message - Pontoon Boats and Deck Boats
30
Wave and Wake Jumping
31
Impact with Underwater Hazards
32
Exhaust Emissions
33
Selecting Accessories for Your Outboard
35
Safe Boating Suggestions
35
Recording Serial Number
37
200/225/250 Optimax Specifications
37
Component Identification
39
Transporting
40
Trailering Boat/Outboard
40
Fuel and Oil
41
Fuel Recommendations
41
Oil Recommendation
42
Fuel Additives
43
Fuel Requirements
43
Avoiding Fuel Flow Restriction
43
Filling Remote Oil Tank
43
Filling Engine Mounted Oil Reservoir Tank
44
Filling Fuel Tank
44
Features and Controls
45
Remote Control Features
45
Warning System
46
Power Trim and Tilt
49
Operation
53
Pre-Starting Check List
53
Operating in Freezing Temperatures
53
Operating in Saltwater or Polluted Water
54
Operating at High Elevations
54
Setting Trim Angle While Running Engine at Idle Speed
54
Engine Break-In Procedure
55
Starting the Engine
56
Gear Shifting
58
Stopping the Engine
59
Maintenance
60
Outboard Care
60
EPA Emissions
60
Inspection and Maintenance Schedule
61
Flushing the Cooling System
62
Top Cowl Removal and Installation
63
Cleaning Care for Top Cowl
63
Alternator Belt Inspection
64
Fuel System
64
Steering Link Rod Fasteners
67
Fuse Replacement - 200 and 225 Hp Models
68
Fuse Replacement - 250 Hp Model
69
Corrosion Control Anode
70
Battery Inspection
71
Battery Information
72
Propeller Replacement
73
Spark Plug Inspection and Replacement
76
Compressor Air Intake Filter for 200 and 225 Hp Models
77
Lubrication Points
79
Checking Power Trim Fluid
82
Gearcase Lubrication
83
Submerged Outboard
85
Storage
86
Storage Preparation
86
Fuel System
86
Protecting Internal Engine Components
88
Protecting External Outboard Components
89
Gearcase
89
Positioning Outboard for Storage
89
Battery Storage
89
Troubleshooting
90
Starter Motor will Not Crank the Engine
90
Engine will Not Start
90
Engine Runs Erratically
91
Performance Loss
91
Battery will Not Hold Charge
91
Owner Service Assistance
92
Local Repair Service
92
Service Away from Home
92
Parts and Accessories Inquiries
92
Service Assistance
92
Mercury Marine Service Offices
93
Outboard Installation
95
Important Information
95
Avoiding Fuel Flow Restriction
95
Boat Horsepower Capacity
96
Start in Gear Protection
96
Selecting Accessories for Your Outboard
96
Fuel Tanks
97
Filling the Fuel System
97
Installation Specifications
98
Lifting the Outboard
98
Steering Cable - Starboard Side Routed Cable
99
Steering Link Rod Fasteners
100
Determining Recommended Outboard Mounting Height
103
Drilling Outboard Mounting Holes
104

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Mercury OptiMax 250 User Manual

Mercury OptiMax 250 User Manual (118 pages)

Mercury Marine Outboard Motor User manual

Brand: Mercury | Category: Outboard Motor | Size: 4.22 MB

Table of Contents

Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Information
7
Warranty Registration Outside the United States and Canada
8
Outboard Limited Warranty United States, Canada, Europe and Confederation of Independent States
9
Outboard Limited Warranty (Middle-East, and Africa)
12
Year Limited Warranty against Corrosion
15
Warranty Coverage and Exclusions
19
Boater's Responsibilities
22
Before Operating Your Outboard
22
General Information
22
Boat Horsepower Capacity
23
High-Speed and High-Performance Boat Operation
23
Propeller Selection
23
Outboard Remote Control Models
26
Remote Steering Notice
27
Lanyard Stop Switch
28
Protecting People in the Water
30
Passenger Safety Message - Pontoon Boats and Deck Boats
31
Wave and Wake Jumping
32
Impact with Underwater Hazards
33
Exhaust Emissions
34
Selecting Accessories for Your Outboard
36
Safe Boating Suggestions
36
Recording Serial Number
38
Specifications
38
Component Identification
40
Trailering Boat/Outboard
41
Transporting
41
Fuel Recommendations
42
Fuel and Oil
42
Oil Recommendation
43
Fuel Requirements for Engine Break-In
44
Avoiding Fuel Flow Restriction
44
Filling Remote Oil Tank
44
Filling Engine Mounted Oil Reservoir Tank
44
Filling Fuel Tank
45
Remote Control Features
46
Features and Controls
46
Warning System
47
Power Trim and Tilt
50
Pre-Starting Check List
54
Operating in Freezing Temperatures
54
Operation
54
Operating in Salt Water or Polluted Water
55
Operating at High Elevations
55
Setting Trim Angle While Running Engine at Idle Speed
56
Engine Break-In Procedure
56
Starting the Engine
57
Gear Shifting
60
Stopping the Engine
61
Outboard Care
62
EPA Emissions
62
Maintenance
62
Inspection and Maintenance Schedule
63
Flushing the Cooling System
64
Exterior Care
65
Top Cowl Removal and Installation
65
Fuel System
66
Steering Link Rod Fasteners
67
Fuse Replacement
68
Corrosion Control Anode
69
Battery Inspection
70
Propeller Replacement
71
Spark Plug Inspection and Replacement
74
Lubrication Points
75
Checking Power Trim Fluid
78
Gearcase Lubrication
79
Submerged Outboard
81
Storage Preparation
82
Storage
82
Protecting Internal Engine Components
83
Protecting External Outboard Components
83
Gearcase
84
Positioning Outboard for Storage
84
Battery Storage
84
Starter Motor will Not Crank the Engine
85
Engine will Not Start
85
Troubleshooting
85
Engine Runs Erratically
86
Performance Loss
86
Battery will Not Hold Charge
86
Local Repair Service
87
Service Away from Home
87
Parts and Accessories Inquiries
87
Service Assistance
87
Owner Service Assistance
87
Mercury Marine Service Offices
88
Important Information
90
Avoiding Fuel Flow Restriction
90
Outboard Installation
90
Boat Horsepower Capacity
91
Start in Gear Protection
91
Selecting Accessories for Your Outboard
91
Fuel Tanks
92
Filling the Fuel System
92
Installation Specifications
93
Lifting the Outboard
93
Steering Cable - Starboard Side Routed Cable
94
Steering Link Rod Fasteners
95
Determining Recommended Outboard Mounting Height
98
Drilling Outboard Mounting Holes
99
Fastening the Outboard to the Transom
101

Mercury OptiMax 250 User Manual

Mercury OptiMax 250 User Manual (87 pages)

Mercury Marine 200/225/250/275 Outboard Motor

Brand: Mercury | Category: Outboard Motor | Size: 6.63 MB

Table of Contents

Declaration of Conformity
1
Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Warranty Information
7
Fourstroke Outboard Limited Warranty United States, Canada, Europe, Confederation of Independent States, Middle-East and Africa
8
Year Limited Warranty against Corrosion
9
Warranty Coverage and Exclusions
11
Boater's Responsibilities
13
Before Operating Your Outboard
13
Boat Horsepower Capacity
13
General Information
13
High-Speed and High-Performance Boat Operation
14
Outboard Remote Control Models
14
Lanyard Stop Switch
14
Protecting People in the Water
15
Boats Having an Open Front Deck
16
Passenger Safety Message - Pontoon Boats and Deck Boats
16
Wave and Wake Jumping
17
Impact with Underwater Hazards
17
Be Alert to Carbon Monoxide Poisoning
18
Exhaust Emissions
18
Selecting Accessories for Your Outboard
19
Safe Boating Suggestions
20
Recording Serial Number
20
200/225/250/275 Specifications - International
21
Component Identification
22
Installing Outboard
23
Installation
23
Propeller Selection
24
Trailering Boat/Outboard
26
Transporting
26
Fuel Recommendations
28
Fuel and Oil
28
Filling Fuel Tank
29
Engine Oil Recommendations
29
Checking and Adding Engine Oil
29
Remote Control Features
31
Features and Controls
31
Warning System
37
Warning Horn Signals
37
Power Trim and Tilt
40
- Power Trim Operation
  40
- Tilt Support Lever
  41
- Auxiliary Tilt Switch
  42
- Shallow Water Operation
  42
Pre-Starting Check List
43
Operating in Freezing Temperatures
43
Operating in Salt Water or Polluted Water
43
Engine Break-In Procedure
43
Starting the Engine
43
Operation
43
Warming up Engine
45
Gear Shifting
55
Dual Helm Station Transfer
56
Synchronizing Dual Engines
57
Stopping the Engine
58
Remote Control Adjustments
58
Owner Responsibility
60
Outboard Care
60
EPA Emissions
60
Maintenance
60
Inspection and Maintenance Schedule
61
Flushing the Cooling System
62
Cowl Removal and Installation
62
Cleaning Care for Top and Bottom Cowls
64
Battery Inspection
64
DTS Battery Specifications
65
Air Filter
66
Fuel System
68
Corrosion Control Anode
71
Propeller Replacement
71
Spark Plug Inspection and Replacement
73
Fuses
74
DTS Wiring System
75
Accessory Drive Belt Inspection
75
Checking Power Trim Fluid
76
Checking Power Steering Fluid
76
Changing Engine Oil
77
Gearcase Lubrication
80
Storage Preparation
82
Protecting External Outboard Components
82
Protecting Internal Engine Components
82
Storage
82
Gearcase
83
Positioning Outboard for Storage
83
Battery Storage
83
Engine Runs Erratically
84
Starter Motor will Not Crank the Engine
84
Engine Starts but will Not Shift into Gear
84
Engine will Not Start
84
Troubleshooting
84
Performance Loss
85
Battery will Not Hold Charge
85

Mercury OptiMax 250 Operation And Maintenance Manual

Mercury OptiMax 250 Operation And Maintenance Manual (60 pages)

Brand: Mercury | Category: Outboard Motor | Size: 3.37 MB

Table of Contents

Welcome Aboard
1
Declaration of Conformity
1
Table of Contents
3
Transfer of Warranty
7
Warranty Registration United States and Canada
7
Warranty Registration Outside the United States and Canada
7
Warranty Information
7
Outboard Limited Warranty United States, Canada and Europe
8
Outboard Limited Warranty
9
Year Limited Warranty against Corrosion
11
Warranty Coverage and Exclusions
12
Boater's Responsibilities
14
Before Operating Your Outboard
14
Boat Horsepower Capacity
14
General Information
14
High-Speed and High-Performance Boat Operation
15
Outboard Remote Control Models
15
Remote Steering Notice
15
Lanyard Stop Switch
16
Protecting People in the Water
17
Passenger Safety Message - Pontoon Boats and Deck Boats
18
Wave and Wake Jumping
18
Impact with Underwater Hazards
19
Exhaust Emissions
20
Selecting Accessories for Your Outboard
21
Safe Boating Suggestions
21
Recording Serial Number
22
Specifications
22
Component Identification
24
Installing Outboard
25
Propeller Selection
25
Installation
25
Trailering Boat/Outboard
27
Transporting
27
Fuel Recommendations
28
Oil Recommendation
28
Fuel and Oil
28
Fuel Requirements for Engine Break-In
29
Avoiding Fuel Flow Restriction
29
Filling Remote Oil Tank
29
Filling Engine Mounted Oil Reservoir Tank
29
Filling Fuel Tank
30
Remote Control Features
31
Warning System
31
Features and Controls
31
Power Trim and Tilt
33
- Power Trim Operation
  34
- Shallow Water Operation
  36
Pre-Starting Check List
37
Operating in Freezing Temperatures
37
Operating in Salt Water or Polluted Water
37
Operating at High Elevations
37
Setting Trim Angle While Running Engine at Idle Speed
37
Operation
37
Engine Break-In Procedure
38
Starting the Engine
38
Gear Shifting
40
Stopping the Engine
40
Outboard Care
41
EPA Emissions
41
Maintenance
41
Inspection and Maintenance Schedule
42
Flushing the Cooling System
42
Top Cowl Removal and Installation
43
Exterior Care
43
Fuel System
43
Steering Link Rod Fasteners
44
Fuse Replacement
45
Corrosion Control Anode
46
Battery Inspection
46
Propeller Replacement
47
Spark Plug Inspection and Replacement
49
Lubrication Points
50
Propeller Shaft
51
Checking Power Trim Fluid
53
Gearcase Lubrication
53
Submerged Outboard
54
Storage Preparation
55
Protecting Internal Engine Components
55
Protecting External Outboard Components
55
Storage
55
Gearcase
56
Positioning Outboard for Storage
56
Battery Storage
56
Engine will Not Start
57
Engine Runs Erratically
57
Starter Motor will Not Crank the Engine
57
Troubleshooting
57
Performance Loss
58
Battery will Not Hold Charge
58

Mercury OptiMax 250 Manual

Mercury OptiMax 250 Manual (61 pages)

Brand: Mercury | Category: Engine | Size: 3.26 MB

Table of Contents

Table of Contents
1
Specifications
2
Special Tools
3
Notes
5
Air Handler
6
- Air Handler Components
  8
- Air Handler Components
  9
Vapor Separator Components
12
Fuel Rails
14
Air Compressor Components
16
DFI Operation
18
- Air Induction through Crankcase
  18
- Air Compressor System
  18
- Fuel
  18
- Oil
  19
- Electrical
  19
- Operation
  19
Testing Electric Fuel Pump Pressure Output 3B-20
20
- Low Pressure Electric Fuel Pump
  20
- High Pressure Electric Fuel Pump
  21
Fuel Management Assembly Removal
22
Throttle Plate Assembly Removal
26
Throttle Plate Assembly Installation
26
Vapor Separator Disassembly
27
Vapor Separator Reassembly
29
Air Plenum Installation
30
Low Pressure Electric Fuel Pump Installation
30
Vapor Separator Installation
33
Fuel Rail Removal
35
Fuel Pressure Regulator
40
Air Pressure Regulator
43
Air Regulator Troubleshooting
43
Tracker Valve
46
Fuel Rail Cleaning
49
Direct Injector Removal
49
Direct Injector Leak Test
50
Fuel Rail and Direct Injector Installation
51
Air Compressor
52
Air Compressor Disassembly/Reassembly 3B-55
55
Air Compressor End Cap/Crankshaft Removal and Reassembly
56
Air Compressor Flow Diagram
59
Air Compressor Pressure Test
60

Mercury OptiMax 250 Service Manual

Mercury OptiMax 250 Service Manual (39 pages)

Brand: Mercury | Category: Outboard Motor | Size: 1.58 MB

Table of Contents

Table of Contents
1
General Information
2
- Notice to Installer
  2
- Torque Specifications
  3
Installation Requirements
3
Mercury Jet Drive Hull Dimensions
10
- Steering Helm and Cable
  11
- Method for Controlling Location and Size
  11
Installing Jet Pump
12
- Hull Cutout
  12
- Steering Cable Adjustment
  16
- Shift Cable Adjustment
  19
Bilge Siphon Feature
22
- Installing Bilge Siphon
  22
Water By-Pass System
23
Installing Powerhead
28
- Battery Connection
  30
Throttle Cable
31
Oil Injection Set-Up
32
Trim Plate Adjustment
33
Exhaust System Installation
34
Pre-Delivery Inspection
39

Mercury OptiMax 250 Brochure & Specs

Mercury OptiMax 250 Brochure & Specs (19 pages)

Mercury Marine Outboards Product Brochure

Brand: Mercury | Category: Outboard Motor | Size: 11.3 MB

Mercury OptiMax 250 Service Bulletin

Mercury OptiMax 250 Service Bulletin (5 pages)

Brand: Mercury | Category: Outboard Motor | Size: 0.58 MB

Table of Contents

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