Kohler 5EFKOD Manuals

Manuals and User Guides for Kohler 5EFKOD. We have 7 Kohler 5EFKOD manuals available for free PDF download: Service Manual, Operation Manual, Installation Manual, Installation Instructions Manual, Installation Instructions

Kohler 5EFKOD Service Manual (120 pages)

Marine Generator Sets

Brand: Kohler | Category: Marine Equipment | Size: 7 MB

Engine Identification
2
Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
Service Assistance

11
Section 1 Specifications

13
- General
  13
- Engine
  14
- Generator, 4 Lead
  15
- Generator, 12 Lead
  15
- Service Views
  16
- Torque Specifications
  17
Section 2 Scheduled Maintenance

19
- General
  19
- Lubrication System
  20
Section 3 Exhaust System

21
- Exhaust System Inspection
  21
- Servicing Mixing Elbow
  21
Section 4 Fuel System

23
- General
  23
- Fuel Filter
  23
  - Fuel System Bleed
    24
- Fuel Pump
  25
- Governor
  25
- Fuel Solenoid
  25
Section 5 Cooling System

27
- General
  27
- Water-Cooled Exhaust Manifold
  28
- Coolant Replacement Including Heat Exchanger Service
  28
- Check and Fill Coolant
  31
- Flush and Clean Cooling System
  32
- Pressure Cap
  32
- Impeller Inspection and Replacement
  32
- Belt Tension
  33
  - Seawater Pump Belt Tensioning Procedure
    33
- Anticorrosion Zinc Anode
  34
- Siphon Break
  35
Section 6 Troubleshooting

37
- Introduction
  37
- Initial Checks
  37
- Troubleshooting Chart
  37
Section 7 Controller

43
- Introduction
  43
- General Repair Information
  44
- Sitetecht Software
  45
- Controller Service Replacement Kit GM83745
  45
- Advanced Digital Control IID Operation
  47
  - Controls and Indicators
    47
  - Starting the Generator Set
    48
  - Stopping the Generator Set
    49
  - Fault Shutdowns and Warnings
    49
  - Digital Display
    51
  - Controller Fault Diagnostics
    53
- Communication Port
  55
- Fuses
  55
- Preheat Relay
  55
- Battery Charging Module
  56
- Controller Logic Specifications
  56
- Menu Displays
  64
  - Engine Metering
    65
- Monitoring and Programming Setup
  66
  - PC Communications
    66
- Reviewing Menu Displays
  66
  - Error Messages
    66
  - Overview
    67
  - Generator Metering (and Calibration)
    68
  - Genset Information
    69
  - Genset Run Time
    69
  - Genset System
    69
  - Voltage Regulator
    70
  - Event Log
    70
  - Prime Menu
    71
  - Volt Select
    71
  - USB Flowchart
    72
Section 8 Component Testing and Adjustment

73
- Theory of Operation
  73
- Separate Excitation
  73
- Exciter Field (9--11EKOZD/7--9EFKOZD Models)
  75
- Exciter Armature (9--11EKOZD and 7--9EFKOZD Models)
  76
- Slip Rings (6EKOD/5EFKOD Models)
  77
- Brushes (6EKOD/5EFKOD Models)
  77
- Rectifier Module (9--11EKOZD and 7--9EFKOZD Models)
  78
- Rotor
  78
- Stator
  79
- Voltage Regulator
  81
- Voltage Reconnection
  83
- Four-Lead Reconnection
  85
  - 120-Volt Configurations
    85
  - 240-Volt Configurations
    86
- Twelve-Lead Reconnection
  86
- Fault Shutdown Tests
  87
  - Controller Fault Shutdown Functions
    87
  - Fault Shutdown Senders/Switches
    88
- Fuses
  89
- Continuity Checks
  90
Section 9 Generator Disassembly/Reassembly

91
Section 10 Wiring Diagrams

101
Appendix A Abbreviations

109
Appendix B Common Hardware Application Guidelines

111
Appendix C General Torque Specifications

112
Appendix D Common Hardware Identification

113
Appendix E Common Hardware List

114

Kohler 5EFKOD Operation Manual (80 pages)

Marine Generator Sets

Brand: Kohler | Category: Inverter | Size: 3 MB

Product Identification Information

2
- Table of Contents
  3
Safety Precautions and Instructions

5
Introduction

9
Service Assistance

10
Maintenance and Service Parts/Related Literature

11
Section 1 Service Views

13
Section 2 Operation

15
- Prestart Checklist
  15
- Marine Inspection
  16
- Angular Operation
  16
- Operation in European Union Member Countries
  16
- Load Profile
  16
- Advanced Digital Control IID Operation
  17
  - Controls and Indicators
    17
  - Starting the Generator Set
    18
  - Stopping the Generator Set
    19
  - Fault Shutdowns and Warnings
    19
  - Digital Display
    21
  - Controller Fault Diagnostics
    23
  - Communication Port
    25
  - Fuses
    25
- Controller Logic Specifications
  25
- Menu Displays
  33
- Monitoring and Programming Setup
  35
  - PC Communications
    35
- Reviewing Menu Displays
  35
  - Error Messages
    35
  - Overview
    36
  - Engine Metering
    36
  - Generator Metering (and Calibration)
    37
  - Genset Information
    38
  - Genset Run Time
    38
  - Genset System
    38
  - Voltage Regulator
    39
  - Event Log
    39
  - Prime Menu
    40
  - Volt Select
    40
  - USB Flowchart
    41
Section 3 Scheduled Maintenance

43
- General Maintenance
  43
- Service Schedule-6--11EKOD/EKOZD & 5--9EFKOD/EFKOZD Models
  44
- Lubrication System
  46
  - Oil Specifications
    46
  - Oil Check
    46
  - Oil Change
    47
- Fuel System
  48
  - Fuel Specifications
    48
  - Fuel Filter
    48
  - Fuel System Bleed
    49
- Exhaust System
  50
- Cooling System
  51
  - Closed Heat Exchanger
    51
  - Checking and Filling Coolant
    51
  - Flushing and Cleaning
    51
  - Pressure Cap
    52
  - Seawater Pump
    52
  - Siphon Break
    53
  - Anticorrosion Zinc Anode
    55
- Belt Tension
  56
  - Seawater Pump Belt Tensioning Procedure
    56
- Battery
  57
- Generator Storage Procedure
  57
Section 4 Troubleshooting

59
- Fault Codes
  59
Section 5 Wiring Diagrams

63
- Wiring Diagram Reference
  63
Appendix A Abbreviations

69
Appendix B Operating Hour Service Log

71
Appendix C Voltage Regulator Definitions and Adjustments

72
- Adjustment and Setting
  73
- Specifications
  73

Kohler 5EFKOD Installation Manual (56 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3 MB

Table of Contents
3
Safety Precautions and Instructions
5
- Fuel System
  6
- Hot Parts
  7
Section 1 Introduction
9
Section 2 Location and Mounting
11
- General Considerations
  11
- Location
  11
- Mounting
  11
Section 3 Cooling System
13
- Ventilation
  13
- Cooling System Components
  13
  - Intake Through-Hull Strainer (Seacock Cover)
    13
  - Seacock
    14
  - Seawater Strainer
    14
  - Water Lines
    15
  - Closed Heat Exchanger
    16
Section 4 Exhaust System
17
- Types
  17
- Exhaust Lines
  17
- Exhaust System Location, Mounting, and Installation
  18
  - Above-Waterline Installation
    19
  - MID/Below-Waterline Installation
    20
Section 5 Fuel System
25
- Fuel Tank
  25
- Fuel Lines
  26
- Fuel Filters
  27
- Fuel/Water Separator
  27
- Fuel Pump Lift
  27
- Fuel Consumption
  27
Section 6 Electrical System
29
- AC Voltage Connections
  29
- Circuit Protection
  30
  - Circuit Breaker Considerations
    30
  - Circuit Breaker Installation
    31
- Installation in Steel or Aluminum Vessels
  33
- Installation Regulations
  33
- Battery
  34
- Wiring
  34
- Remote Connection
  35
Section 7 Installation Drawings
37
Section 8 Reconnection
45
Appendix A Generator Selection and Wattage Requirements
51
Appendix B Abbreviations
52
Appendix C Generator Set Output Ratings Procedure
54

Kohler 5EFKOD Installation Manual (56 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 4 MB

Table of Contents
3
Safety Precautions and Instructions
5
Section 1 Introduction
9
Section 2 Location and Mounting
11
General Considerations
11
Location
11
Mounting
11
Section 3 Cooling System
13
Ventilation
13
Cooling System Components
13
Intake Through-Hull Strainer (Seacock Cover)
13
Seacock
14
Seawater Strainer
14
Water Lines
15
Closed Heat Exchanger
16
Section 4 Exhaust System
17
Types
17
Exhaust Lines
17
Exhaust System Location, Mounting, and Installation
18
Above-Waterline Installation
19
MID/Below-Waterline Installation
20
Section 5 Fuel System
25
Fuel Tank
25
Fuel Lines
26
Fuel Filters
27
Fuel/Water Separator
27
Fuel Pump Lift
27
Fuel Consumption
27
Section 6 Electrical System
29
AC Voltage Connections
29
Circuit Protection
30
Circuit Breaker Considerations
30
Circuit Breaker Installation
31
Installation in Steel or Aluminum Vessels
33
Installation Regulations
33
Battery
34
Wiring
34
Remote Connection
35
Section 7 Installation Drawings
37
Section 8 Reconnection
45
Voltage Reconnection
45
Four-Lead Reconnection
46
100--120-Volt Configurations
46
100--120/200--240-Volt Configurations
47
Twelve-Lead Reconnection
49
Appendix A Generator Selection and Wattage Requirements
51
Appendix B Abbreviations
52
Appendix C Generator Set Output Ratings Procedure
54

Kohler 5EFKOD Installation Instructions Manual (13 pages)

Brand: Kohler | Category: Controller | Size: 0 MB

Kohler 5EFKOD Installation Instructions Manual (16 pages)

Brand: Kohler | Category: Control Unit | Size: 1 MB

Kohler 5EFKOD Installation Instructions (4 pages)

Marine with ADCIId Controller

Brand: Kohler | Category: Marine Equipment | Size: 0 MB

Kohler Categories

Plumbing Product Bathroom Fixtures Toilets Bathtubs Engine

More Kohler Manuals

Kohler 5EFKOD Manuals

Kohler 5EFKOD Service Manual (120 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications

Section 2 Scheduled Maintenance

Section 3 Exhaust System

Section 4 Fuel System

Section 5 Cooling System

Section 6 Troubleshooting

Section 7 Controller

Section 8 Component Testing and Adjustment

Section 9 Generator Disassembly/Reassembly

Section 10 Wiring Diagrams

Appendix A Abbreviations

Appendix B Common Hardware Application Guidelines

Appendix C General Torque Specifications

Appendix D Common Hardware Identification

Appendix E Common Hardware List

Kohler 5EFKOD Operation Manual (80 pages)

Table of Contents

Product Identification Information

Safety Precautions and Instructions

Introduction

Service Assistance

Maintenance and Service Parts/Related Literature

Section 1 Service Views

Section 2 Operation

Section 3 Scheduled Maintenance

Section 4 Troubleshooting

Section 5 Wiring Diagrams

Appendix A Abbreviations

Appendix B Operating Hour Service Log

Appendix C Voltage Regulator Definitions and Adjustments

Kohler 5EFKOD Installation Manual (56 pages)

Table of Contents

Kohler 5EFKOD Installation Manual (56 pages)

Table of Contents

Kohler 5EFKOD Installation Instructions Manual (13 pages)

Table of Contents

Kohler 5EFKOD Installation Instructions Manual (16 pages)

Table of Contents

Kohler 5EFKOD Installation Instructions (4 pages)

Related Products

Kohler Categories