Kohler 5EOZ Manuals

Manuals and User Guides for Kohler 5EOZ. We have 3 Kohler 5EOZ manuals available for free PDF download: Installation Instructions Manual, Manual, Operation Manual

Kohler 5EOZ Manual (80 pages)

Marine Generator Sets

Brand: Kohler | Category: Marine Equipment | Size: 2.57 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
11
Section 1 Specifications
13
General
13
Service Views
14
Engine
17
Generator
18
Section 2 Scheduled Maintenance
19
General
19
Lubrication System
19
Battery
20
Generator Storage
21
Section 3 Intake and Exhaust System
23
Air Intake Silencer/Filter
23
Exhaust System
23
Mixing Elbow
23
Section 4 Fuel System
25
General
25
Fuel Specifications
25
Fuel Filter
25
Bleed the Fuel System
26
Fuel Solenoid
27
Fuel Pump
28
Governor
29
Section 5 Cooling System
31
General
31
Water-Cooled Exhaust Manifold
32
Closed Heat Exchanger
32
Fill Check and Coolant
32
Flush and Clean Cooling System
32
Pressure Cap
33
Impeller Inspection and Replacement
33
Belt Tension
34
Siphon Break
35
Anticorrosion Zinc Anode
36
Section 6 Controller Troubleshooting
37
General
37
Controller Sequence of Operation
37
- Start
  37
- Run
  37
- Stop
  38
Engine Safety Shutdown Switches
38
- Low Oil Pressure (LOP) Shutdown
  38
- High Water Temperature and High Exhaust Temperature Shutdown Switch
  38
Controller Circuit Board
39
Troubleshooting
40
Section 7 Generator Troubleshooting
45
General
45
General Troubleshooting
45
Separate Excitation
46
Powerboost IIIE Voltage Regulators
46
- Voltage Regulator Test
  47
- Voltage Regulator Adjustment
  47
Exciter Field
48
Exciter Armature
49
Rectifier Module
50
Rotor
50
Stator
51
Section 8 Component Troubleshooting
53
General
53
Remote Panels (Optional)
55
Section 9 Generator Disassembly/Reassembly
57
Disassembly
57
Reassembly
59
Section 10 Voltage Reconnection and Wiring Diagrams
63
Voltage Reconnection
63
- 120-Volt Configurations
  63
- Configurations
  64
- 240-Volt Configurations
  64
Marine Manual (Ship-To-Shore) Transfer Switch
65
Wiring Diagram, Schematic
66
Wiring Diagram, Point-To-Point
67
Remote Start Panel
68
Remote Start and 2-Meter Panel
68
Remote Start and 4-Meter Panel
69
Appendix A Abbreviations
71
Appendix B Common Hardware Application Guidelines
73
Appendix C General Torque Specifications
74
Appendix D Common Hardware Identification
75
Appendix E Common Hardware List
76

Kohler 5EOZ Installation Instructions Manual (92 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 9.57 MB

Table of Contents
3
Safety Precautions and Instructions
6
Section 1 Introduction
11
Section 2 Location and Mounting
13
- General Considerations
  13
- Location
  13
- Mounting
  13
Section 3 Cooling System
15
- Ventilation
  15
- Cooling System Components
  15
Section 4 Exhaust System
21
- Types
  21
- Exhaust Lines
  21
- Exhaust System Location, Mounting, and Installation
  22
  - Above-Waterline Installation
    22
  - MID/Below-Waterline Installation
    24
Section 5 Fuel System
27
- Fuel Tank
  27
- Fuel Lines
  28
- Fuel Filters
  28
- Fuel Pump Lift
  28
- Fuel Consumption
  28
Section 6 Electrical System
29
Section 7 Installation Drawings
39
Section 8 Reconnection/Adjustments
77
Appendix A Generator Selection and Wattage Requirements
85
Appendix B Abbreviations
86
Appendix C Generator Set Output Ratings Procedure
88

Kohler 5EOZ Operation Manual (60 pages)

Marine Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 3.12 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
- Exhaust System
  6
- Fuel System
  7
Introduction
11
Service Assistance
11
Maintenance and Service Parts/Related Literature
12
Section 1 Service Views
15
Section 2 Operation
17
- Prestart Checklist
  17
- Marine Inspection
  18
- Angular Operation
  18
- Operation in European Union Member Countries
  18
- Exercising the Generator Set
  18
- Starting and Stopping Procedure
  18
Section 3 Scheduled Maintenance
21
- General Maintenance
  21
- Service Schedule-4--20EFOZ and 5--24EOZ Models
  22
- Service Schedule-23/27EFOZ and 28/32EOZ Models
  24
- Lubrication System
  26
  - Oil Specifications
    26
  - Oil Check
    26
  - Oil Change
    27
- Fuel System
  28
  - Fuel Specifications
    28
  - Fuel Filter
    28
  - Bleeding the Fuel System
    29
- Air Intake Silencer/Cleaner
  30
- Exhaust System
  31
- Cooling System
  32
  - Closed Heat Exchanger
    32
  - Checking and Filling Coolant
    32
  - Flushing and Cleaning
    32
  - Pressure Cap
    32
  - Seawater Pump
    33
  - Siphon Break
    34
  - Anticorrosion Zinc Anode
    36
- Belt Tension
  37
  - Seawater Pump Belt Tensioning Procedure
    37
  - Battery Charging Alternator Belt Tensioning Procedure
    37
- Battery
  38
- Generator Storage Procedure
  38
Section 4 Troubleshooting
39
Section 5 Wiring Diagrams
43
Appendix A Abbreviations
53
Appendix B Operating Hour Service Log
55

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Kohler 5EOZ Manual (80 pages)

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Kohler 5EOZ Installation Instructions Manual (92 pages)

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