JLG X1000AJ Manuals

JLG X1000AJ Manuals

Manuals and User Guides for JLG X1000AJ. We have 1 JLG X1000AJ manual available for free PDF download: Operation And Safety Manual

JLG X1000AJ Operation And Safety Manual

JLG X1000AJ Operation And Safety Manual (172 pages)

Brand: JLG | Category: Lifting Systems | Size: 11 MB

Table of Contents

Safety Alert Symbols and Safety Signal Words
5
- Contact
  6
- In USA
  6
- Outside USA
  6
- Revision Log
  7
- Table of Contents
  8
Section 1 - Safety Precautions
14
- General
  14
- Pre-Operation
  14
  - Operator Training and Knowledge
    14
  - Workplace Inspection
    15
  - Machine Inspection
    16
- Operation
  16
  - General
    16
  - Trip and Fall Hazards
    17
  - Electrocution Hazards
    18
  - Tipping Hazards
    19
Minimum Approach Distances (M.A.D.)
19
Beaufort Scale (for Reference Only)
22
- Crushing and Collision Hazards
  23
- Towing, Lifting, and Hauling
  24
- Maintenance
  24
  - Maintenance Hazards
    24
  - Battery Hazards
    26
Section 2 - Preparation and Inspection
28
- 2.1 Personnel Training
  28
  - Operator Training
    28
  - Training Supervision
    28
  - Operator Responsibility
    28
- Preparation, Inspection, and Maintenance
  29
Inspection and Maintenance Table
30
- Pre-Start Inspection
  31
Daily Walk-Around Inspection
33
- Function Check
  34
Skyguard™ Sensor and Override Switch
35
Location
35
Basic Machine Component Locations
37
- Ground Control Station
  39
Section 3 - Machine Controls, Indicators and Operation
37
Ground Control Station
40
- Menu Screens
  41
- Platform Control Station
  47
  - Installing the Platform Control Station
    47
  - Platform Control Functions
    48
Platform Control Station
49
- Platform/Remote Control Station LCD Display
  51
Platform/Remote Control Station
51
LCD Display Icon Descriptions
54
LCD Display Error Descriptions
56
Section 4 - Machine Operation
59
- Description
  59
- Boom Operating Characteristics and Limitations
  59
  - Capacities
    59
  - Stability
    59
- Engine Operation
  60
  - Diesel Starting Procedure
    60
  - Diesel Engine Shutdown Procedure
    60
- Machine
  60
Base and Boom/Jib Alignment
62
Tracks - Driving, Steering and Track Width Adjust
63
Grade and Side Slope Definition
65
- Jib Position for Travelling
  66
Outrigger Operation
67
- Variable Outrigger Positioning
  67
Outrigger Positions
68
- Operating with Outriggers Set to 32° - Restricted Work Area of Operation
  69
Outrigger Positions (Sheet 1 of 2)
70
Outrigger Positions (Sheet 2 of 2)
71
Platform - Load/Reach Chart
72
Boom/Platform Operation
76
- Overload Alarm
  77
- Platform Level Adjustment
  77
- Raise and Lower the Tower Boom
  78
- Raise and Lower the Main Boom
  78
- Extend/Retract the Main Boom
  78
- Platform Rotation
  78
- Raise and Lower the Jib
  78
- Swinging the Boom
  78
Platform/Remote Control Box
79
- Skyguard Operation
  80
Skyguard™ Function Table
80
- Platform Removal/Installation
  81
Battery Charging - Diesel/Ac-Electric
82
- Battery Charging - Daily
  83
Battery Charging - Lithium-Ion Machine
83
- Charging the Battery Pack
  84
- Charge Curve
  86
- Cold Weather Charging
  86
- Cooling Fans
  86
4.10 Shut down and Park
87
4.11 Lifting and Tie down
88
- Lifting with a Forklift
  88
- Lifting with Slings or Chains
  88
Machine Lifting Points
89
- Tie down
  90
Machine Tie-Down Points
91
Machine Decals (X1000Aj)
92
X1000AJ - Decal Installation - Sheet 2
93
X1000AJ - Decal Installation - Sheet 3
94
X1000AJ - Decal Installation - Sheet 4
95
X1000AJ - Decal Installation - Sheet 5
96
X1000AJ - Decal Installation - Sheet 6
97
X1000AJ - Decal Installation - Sheet 7
98
X1000AJ - Decal Installation - Sheet 8
99
X1000AJ - Decal Installation - Sheet 9
100
X1000AJ - Decal Installation - Standard
101
Machine Decals (X33Jp)
105
X33JP - Decal Installation - Sheet 2
106
X33JP - Decal Installation - Sheet 3
107
X33JP - Decal Installation - Sheet 4
108
X33JP - Decal Installation - Sheet 5
109
X33JP - Decal Installation - Sheet 6
110
X33JP - Decal Installation - Sheet 7
111
X33JP - Decal Installation - Sheet 8
112
X33JP - Decal Installation - Sheet 9
113
X33JP - Decal Installation - Sheet 10
114
X33JP - Decal Installation - Standard
115
Section 5 - Emergency Procedures
122
General
122
Incident Notification
122
Emergency Operation
123
Section 6 - General Specifications and Operator Maintenance
133
- Introduction
  133
- Operating Specifications
  134
  - Dimensional Data
    134
  - Chassis
    134
Chassis Data
134
- Capacities
  135
- Engine Data
  135
- Electric Motor Data
  135
- Lithium-Ion Battery Pack Specifications
  136
- Major Component Weights
  136
- Service/Maintenance
  137
  - Cleaning the Machine
    137
  - Lubrication
    137
Hydraulic Oil Specifications
138
- Hydraulic Oil Specifications
  139
Hydraulic Oil Operating Temperatures
140
Component Maintenance Intervals - X1000AJ/X33JP - with Diesel Engine
141
Component Maintenance Intervals
142
X1000AJ/X33JP with Lithium-Ion Battery Pack
143
- Engine Air Filter
  144
- Engine Oil
  144
- Engine Oil Filter (if Equipped)
  145
- Engine Fuel Filter/Sediment Bowl (if Equipped)
  145
- Engine Cooling System and Fluid (if Equipped)
  145
- Hydraulic Oil
  146
- Hydraulic Oil Filter Cartridge
  146
- Rubber Track Maintenance/Replacement
  147
- Wire Cable Inspection
  150
- Wire Cable Adjustment
  151
- Wear Pad Inspection
  152
- Turntable Attach Bolts
  152
- Battery Maintenance and Charging - Diesel/Ac-Electric
  152
Electric Motor Maintenance
153
- Electric Motor
  153
- Service Button
  153
- Menu Input
  154
- Errors Menu
  156
- Working Hours Menu
  156
- Set-Up Menu
  156
- Joystick Menu
  156
Lithium-Ion Machine - Maintainance
157
- Battery Pack System Components and Maintenance
  157
- Lithium-Ion Machine Fault Codes
  158
Inverter Fault Codes
158
- BMS Fault Codes
  161
- Battery Charger Fault Codes
  162
Lithium-Ion Battery Pack - Handling in Dangerous Conditions
164
- Procedure for Handling Hot Cells
  164
- Procedure for Handling Vented Cells
  165
- Procedure for Exploded Cells
  167
- Lithium Battery Fire
  168

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