User Manuals: JLG X15JP-X430AJ Crawler Boom Lift

Manuals and User Guides for JLG X15JP-X430AJ Crawler Boom Lift. We have 1 JLG X15JP-X430AJ Crawler Boom Lift manual available for free PDF download: Service And Maintenance Manual

JLG X15JP-X430AJ Service And Maintenance Manual

JLG X15JP-X430AJ Service And Maintenance Manual (137 pages)

Brand: JLG | Category: Construction Equipment | Size: 23 MB

Table of Contents

General
3
Hydraulic System Safety
3
Maintenance
3
Table of Contents
5
Specifications

10
- Capacities
  10
- Capacities Track Specifications
  10
- Power Source
  11
  - Hatz Engine 1B40 Specifications
    12
- Specifications and Performance Data
  13
  - Reach Specifications
    13
  - Dimensional Data
    13
  - Function Speed Data
    14
  - Machine Orientation When Performing Speed Tests
    15
- Hydraulic Pressure Settings - Psi (Bar)
  15
- Lubrication
  16
  - Hydraulic Oil
    16
- Serial Number Location
  18
- Fastener Torque Charts
  19
General

25
- Machine Preparation, Inspection, and Maintenance
  25
- 2.2 Service and Guidelines
  26
  - General
    26
  - Safety and Workmanship
    26
  - Cleanliness
    26
  - Components Removal and Installation
    26
  - Component Disassembly and Reassembly
    26
  - Pressure-Fit Parts
    26
  - Bearings
    27
  - Gaskets
    27
  - Bolt Usage and Torque Application
    27
  - Hydraulic Lines and Electrical Wiring
    27
  - Hydraulic System
    27
  - Lubrication
    27
  - Battery
    27
  - Lubrication and Servicing
    27
- 2.3 Lubrication and Information
  27
  - Hydraulic Oil
    28
  - Changing Hydraulic Oil
    28
  - Lubrication Specifications
    28
- 2.4 Cylinder Drift Test
  28
  - Cylinder Drift
    28
- Pins and Composite Bearing Repair Guidelines
  29
- 2.6 Welding on Jlg Equipment
  29
  - Do the Following When Welding on JLG Equipment
    29
  - Do NOT Do the Following When Welding on JLG Equipment
    29
Chassis & Turntable

31
- Rubber Track Maintenance/Replacement
  31
  - Checking Track Tension
    31
  - Tensioning Rubber Track
    31
  - Removing Rubber Track
    31
  - Installing Rubber Track
    32
- Undercarrige Components
  33
  - Machine Positioning
    33
  - Replacement Roller Lower Wheel and Tracks Adjuster
    33
  - Disassembly
    33
  - Assembly
    33
  - Replacement Sprocket and Gear Motor
    33
  - Sprocket Removal
    33
  - Gear Motor Removal
    33
  - Gear Motor Installation
    34
  - Sprocket Installation
    34
- Tracks Extension Removal
  35
- Track Drive
  36
  - Product Identification
    36
- Swing Drive (Imo)
  37
  - Technical Data - Type Plate
    37
  - Structure and Function
    37
  - Maintenance Tasks
    38
  - Lubricating the Slew Drive
    39
- Power System X15Jp - X430Aj
  40
Boom & Platform

54
- Boom Maintenance
  54
  - Removal of the Boom Assembly
    54
  - Disassembly of the Main Boom
    54
  - Inspection
    56
  - Assembly of the Main Boom
    56
  - Installation of the Boom Assembly
    57
- Proximity Sensor Adjustment
  58
- Platform Removal/Installation
  58
  - Removal
    58
  - Installation
    58
- Skyguard Installation - One Person Platform
  59
  - Tools & Equipment Required
    59
  - Personnel Required
    59
  - Parts List
    59
  - Procedure
    59
  - For Reference
    60
  - Installation
    60
  - Skyguard System
    63
- Skyguard Installation - Two Person Platform
  64
  - Tools & Equipment Required
    64
  - Personnel Required
    64
  - Parts List
    64
  - Procedure
    64
  - For Reference
    65
  - Installation
    65
  - Skyguard System
    68
Hydraulics

70
- Hydraulic System
  70
  - Main Components Identification and Location
    70
  - Hydraulic Diagram
    72
  - Pumps and Hydraulic Lines System
    75
  - Ground Part Hydraulic System
    79
  - Outriggers
    80
  - Driver Gear Motors
    81
  - Tracks Widening
    83
  - Aerial Part Hydraulic System
    84
- Cylinder Repair
  88
  - Specification - Cylinders Overview
    88
  - Hydraulic Cylinders Torque Specifications
    92
  - Cylinder Assembling
    93
  - Cylinder Repair Without Sensor
    93
  - Piston with Nut Disassembling
    94
  - Cylinder Assembly
    94
  - Seals Head Replacing
    95
  - Cylinder Inspection
    95
  - Bushes Replacement
    96
  - Emptying of the Cylinder
    97
- Replacement Hydraulic Pump
  97
  - Pump Removal
    97
  - Pump Installation
    97
- Hydraulic Schematics
  98
  - X13Jp-X370Aj
    98
  - X15Jp-X430Aj
    100
Jlg Control System

103
- Introduction
  103
- Platform - Remote Control Station
  104
  - LCD Display Screen
    105
  - LCD Display Icon Description
    108
  - Only Lithium Icons
    109
- Diagnostic by Service Menu
  109
  - Menu Input
    110
  - Only Lithium Input
    113
  - Language Menu
    114
  - Error Menu
    114
  - Working Hours Menu
    116
  - Joystick Menu
    116
- Machine Setup Menu
  117
  - Setup - Version
    118
  - Setup - Time
    118
  - Setup - Password
    118
  - Setup - Date
    118
  - Setup - Load Cell Board (ECM3) Calibration
    119
  - Setup - Acceler (Calibrating Tilt Sensor)
    119
  - Setup - Extra
    120
- Master Board (Ecm1) Replacement and Setting
  124
  - New Master Board
    124
  - Already Initialized Master Board
    125
  - Software Recovery by Modem
    126
- Code Menu
  126
General Electrical Information & Schematics

132
- General
  132
- Multimeter Basics
  132
  - Grounding
    132
  - Backprobing
    132
  - Min/Max
    132
  - Polarity
    132
  - Scale
    132
  - Voltage Measurement
    133
  - Resistance Measurement
    133
  - Continuity Measurement
    134
  - Current Measurement
    134
  - Continuity Measurement over Long Distances
    135
  - Requirements
    135
  - Procedure
    135
- Electrical Schematics Manuals
  135

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