JLG X430AJ Manuals

JLG X430AJ Manuals

Manuals and User Guides for JLG X430AJ. We have 1 JLG X430AJ manual available for free PDF download: Operation And Safety Manual

JLG X430AJ Operation And Safety Manual

JLG X430AJ Operation And Safety Manual (143 pages)

Brand: JLG | Category: Lifting Systems | Size: 13.07 MB

Table of Contents

Safety Alert Symbols and Safety Signal Words
5
- Contact
  6
- In USA
  6
- Outside USA
  6
- Revision Log
  7
- Table of Contents
  8
Section 1 - Safety Precautions

13
- General
  13
- Pre-Operation
  13
  - Operator Training and Knowledge
    13
  - Workplace Inspection
    14
  - Machine Inspection
    15
- Operation
  15
  - General
    15
  - Trip and Fall Hazards
    16
  - Electrocution Hazards
    17
- Minimum Approach Distances (M.A.D.)
  18
  - Tipping Hazards
    19
- Beaufort Scale (for Reference Only)
  20
  - Crushing and Collision Hazards
    21
  - Towing, Lifting, and Hauling
    22
  - Maintenance
    22
    
    Maintenance Hazards
    22
    
    Battery Hazards
    24
Section - Paragraph, Subject Page

26
Section 2 - Preparation and Inspection

26
- 2.1 Personnel Training
  26
  - Operator Training
    26
  - Training Supervision
    26
  - Operator Responsibility
    26
- 2.2 Preparation, Inspection, and Maintenance
  27
- Inspection and Maintenance Table
  28
  - Pre-Start Inspection
    29
  - Daily Walk-Around Inspection
    31
- Daily Walk-Around Inspection
  32
  - Function Check
    33
- Skyguard™ Sensor and Override Switch Location
  34
  - Location
    34
Section 3 - Machine Controls, Indicators and Operation

36
Section 4 - Machine Operation

54
- Description
  54
- Boom Operating Characteristics and Limitations
  54
  - Capacities
    54
  - Stability
    54
- Engine Operation
  55
  - Diesel Starting Procedure
    55
- Ground/Emergency Control Box
  55
- Base and Boom/Jib Alignment
  58
  - Platform Rotation Alignment Indicator
    58
- Tracks - Driving, Steering and Track Width
  59
  - Adjust
    59
  - Track Width Adjust
    59
  - Travelling (Drive and Steer)
    60
  - Travelling (Grades and Side Slopes)
    60
- Grade and Side Slope Definition
  61
  - Jib Position for Travelling
    62
- Outrigger Operation
  64
- Boom/Platform Operation
  66
  - Overload Alarm
    67
  - Platform Level Adjustment
    67
  - Raise and Lower the Tower Boom
    67
  - Raise and Lower the Main Boom
    67
  - Telescope the Main Boom
    68
  - Platform Rotation
    68
  - Raise and Lower the Jib
    68
  - Swinging the Boom
    68
- Platform/Remote Control Box
  69
- Platform - Load/Reach Chart - X430AJ
  70
  - Skyguard Operation (if Equipped)
    71
- Skyguard™ Function Table
  71
  - Emergency Lowering
    72
  - Platform Removal/Installation
    72
- Battery Charging - Diesel/Ac-Electric
  73
  - Battery Charging - Daily
    73
Section - Paragraph, Subject Page

74
- Battery Charging - Lithium-Ion Machine
  74
  - Charging the Battery Pack
    74
  - Charge Curve
    76
  - Cold Weather Charging
    76
  - Cooling Fans
    77
- 4.10 Shut down and Park
  77
- 4.11 Lifting and Tie down
  78
  - Lifting
    78
- Machine Lifting Points
  79
- Lifting Machine - Attach Points
  79
  - Tie down
    80
- Machine Tie-Down Points
  81
- Decal Installation - Left Side - Machine
  82
- Decal Installation - Left Side - Chassis
  83
- Decal Installation - Platform
  84
- Decal Installation - Right Side - Machine
  85
- Decal Installation - Right Side - Chassis
  86
  - Compartments
    87
  - Power Only
    88
- X430AJ - Decal Installation - Lithium-Ion
  89
Section 5 - Emergency Procedures

91
- General
  91
- Incident Notification
  91
- Emergency Operation
  92
- Platform/Remote Control Station
  95
- Ground Control Station
  97
- Hand Pump - Chassis Control Valve Tray
  98
  - Outrigger/Track Movement Emergency Procedure
    101
Section - Paragraph, Subject Page

103
- Safety Devices Bypass Key Use
  103
  - Using Emergency Descent in Case of an Outrigger Losing Contact with the Ground
    104
  - Machine Realignment Emergency Procedure
    105
Section 6 - General Specifications and Operator Maintenance

107
- Introduction
  107
- Operating Specifications
  108
  - Dimensional Data
    108
  - Chassis
    108
- Chassis Data
  108
  - Capacities
    109
  - Engine Data
    109
  - Electric Motor Data
    109
- Honda Igx390 Gas Specifications
  109
- Electric Motor Specifications
  109
  - Lithium-Ion Battery Pack Specifications
    110
  - Major Component Weights
    110
- Lithium Ion Specifications
  110
  - Service/Maintenance
    111
    
    Cleaning the Machine
    111
    
    Machine Maintenance Locations
    112
- Lubrication and Maintenance Point Locations
  112
  - Lubrication Types
    113
  - Hydraulic Oil Specifications
    114
Section - Paragraph, Subject Page

115
Section - Paragraph, Subject Page

122
- Wear Pad Inspection
  122
- Turntable Attach Bolts
  122
- Electric
  122
- Electric Motor Maintenance
  123
  - Electric Motor
    123
- Platform/Remote Control Service
  124
  - Menu
    124
  - Service Button
    124
  - Menu Input
    124
  - Errors Menu
    126
  - Working Hours Menu
    127
  - Set-Up Menu
    127
  - Joystick Menu
    127
- Lithium-Ion Machine - Maintainance
  127
  - Battery Pack System Components and Maintenance
    127
  - Lithium-Ion Machine Fault Codes
    128
  - BMS Fault Codes
    130
  - Battery Charger Fault Codes
    132
- Lithium-Ion Battery Pack - Handling in Dangerous Conditions
  134
  - Procedure for Handling Hot Cells
    134
  - Procedure for Handling Vented Cells
    135
  - Procedure for Exploded Cells
    137
  - Lithium Battery Fire
    138
Section 7 - Inspection and Repair Log

141

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