Husqvarna TXC 250 2010 Manuals

Manuals and User Guides for Husqvarna TXC 250 2010. We have 1 Husqvarna TXC 250 2010 manual available for free PDF download: Workshop Manual

Husqvarna TXC 250 2010 Workshop Manual

Husqvarna TXC 250 2010 Workshop Manual (420 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 27.75 MB

Table of Contents

5
Table of Contents
- 3
  Foreword, Table of Contents
  - 3
    Workshop Manual
  - 5
    Table of Contents
- 7
  Important Notices
- 9
  General Information
10
Table of Contents
- 11
  Cooling
- 11
  Engine
- 11
  Fuel System
- 11
  Ignition System
- 11
  Lubrication
- 11
  Timing System
- 12
  Brakes
- 12
  Chassis
- 12
  Suspension
- 12
  Wheels
- 13
  Electrical Components Location
- 13
  Tyres
- 14
  Overall Dimensions - Weight
- 15
  Capacities
- 17
  Maintenance
- 25
  Troubleshooting
- 31
  Settings and Adjustments
32
Settings and Adjustments
68
General Procedures
100
Engine Disassembly
- 101
  Layout of Engine Components
- 102
  Camshaft Removal
- 102
  Cylinder Head Cover Removal
- 106
  Water Pump Body Removal
- 106
  Water Pump Disassembly
- 108
  Cylinder Head Removal
- 110
  Valve Removal
- 112
  Cylinder Removal
- 112
  Piston Removal
- 113
  Flywheel Removal
- 114
  Kick Start Pedal Removal
- 114
  Sprocket Removal
- 116
  Oil Filter Removal
- 117
  Clutch Cover Removal
- 118
  Clutch Disassembly
- 121
  Kick Start Disassembly
- 121
  Slider Removal
- 123
  Starter Motor Removal (TE-TXC)
- 125
  Starter Drive Disassembly (TE - TXC)
- 125
  Starter Motor Disassembly (TE-TXC)
- 128
  Gear Shift Pedal and Selector Assembly Removal
- 128
  Oil Pump Disassembly
- 131
  Primary Drive Gear Removal
- 132
  Crankcase Disassembly
- 133
  Gearbox Disassembly
- 135
  Crankshaft Disassembly
- 137
  Engine Overhaul
138
Table of Contents
- 139
  Cleaning Parts
- 139
  Clearances
- 139
  Cylinder Head
- 140
  Valve Guide
- 140
  Valve Seat Refacing
- 141
  Valve Guide Replacement
- 142
  Valve
- 143
  Valve Spring
- 144
  Valve Bucket Inspection
- 144
  Valve Installation
- 145
  Valve Leak Check
- 146
  Camshaft
- 146
  Timing Chain and Gears
- 146
  Timing Chain Tensioners
- 147
  Cylinder
- 147
  Piston
- 148
  Cylinder to Piston Clearance
- 148
  Piston Pin
- 149
  Piston Ring to Cylinder Clearance
- 149
  Piston Rings
- 150
  Big End Axial Clearance
- 150
  Piston Ring to Groove Clearance
- 151
  Crankshaft
- 151
  Crankshaft Straightness
- 152
  Clutch
- 153
  Clutch Spring
- 153
  Friction Plate to Clutch Housing Clearance
- 155
  Oil Pump
- 156
  Drive Bushing Roundness
- 156
  Selector Drum
- 156
  Shifter Forks and Gears
- 157
  Carburettor Overhaul (TC)
- 157
  Keihin" Carburettor Setting (TC)
- 158
  Keihin" Carburettor Adjustment (TC)
- 159
  Carburettor Inspection (TC)
- 160
  Needle Assembly (TC)
- 160
  Taper Needle (TC)
- 160
  Throttle Valve (TC)
- 161
  Accelerator Pump (TC)
- 161
  Floater (TC)
- 161
  Floater Height (TC)
- 162
  Draining the Fuel (TC)
- 163
  Engine Reassembly
164
Table of Contents
222
Table of Contents
- 224
  Front Fork Removal
- 226
  Front Suspension Mod. TC-TXC /2010
- 226
  Service Instructions for Ø48USD Kayba Fork - TC-TXC 250/2010
- 227
  Front Suspension (TC - TXC)
- 228
  Front Fork Disassembly (TC - TXC)
- 238
  Front Suspension (TE)
- 238
  Front Suspension Mod. TE /2010
- 248
  Front Suspension
- 248
  Front Suspension Mod. TC /2009
- 249
  Service Instructions for Ø50USD Fork
- 250
  Fork Components
- 251
  General Overhaul Instructions
- 251
  Placing the Fork in a Vice
- 252
  General Maintenance
- 252
  Troubleshooting
- 253
  Assembly
- 253
  Cleaning the Fork Legs
- 253
  Disassembly
- 254
  Bleeding
- 255
  Draining Oil
- 256
  Cartridge Removal
- 256
  Checking and Changing Cartridge and Compression Valve Setting
- 258
  Assembly
- 258
  Disassembly
- 258
  Rebound Adjuster Servicing
- 259
  Assembly
- 259
  Compression Valve Servicing
- 259
  Disassembly
- 260
  Cartridge Assembly
- 263
  Separating Inner and Outer Tube - Sealing Ring Removal
- 264
  Assembling Inner and Outer Tube - Sealing Ring Installation
- 265
  Cartridge Assembly
- 266
  Installing the Fork On the Motorcycle
- 266
  Oil Filling
- 267
  How to Measure Sag
- 267
  Rider Sag Adjustment
- 267
  Settings
- 268
  Rebound Adjustment
- 268
  Spring Preload Adjustment
- 269
  Compression Adjustment
- 271
  Rear Suspension
272
Rear Suspension
- 273
  Lubrication Points (Grease)
- 273
  Rear Shock Absorber
- 273
  Rear Suspension
- 275
  Rear Shock Absorber Removal
- 276
  Disassembling, Servicing and Assembling the Rear Shock Absorber
- 276
  Shock Absorber Inspection
- 276
  Spring Servicing
- 279
  Piston Assembly Inspections
- 279
  Seal Replacement
- 280
  Checking the Setting
- 281
  Reservoir Replacement
- 282
  Floating Piston Removal
- 282
  Shock Absorber Assembly
- 285
  Shock Absorber Damping Adjustment
- 286
  Disassembling and Servicing the Swinging Arm
- 287
  Servicing the Swinging Arm Shaft
- 288
  Chain Roller, Chain Guide, Chain Slider
- 289
  Brakes
290
Brakes
- 291
  Braking System
- 292
  Brake Disc
- 293
  Checking Brake Pads for Wear / Replacing the Pads
- 294
  Bleeding the Front Braking System
- 295
  Bleeding the Rear Braking System
- 296
  Changing the Fluid
- 299
  Electrical System
301
Table of Contents
- 303
  Colour Coding Key
- 303
  Key to Wiring Diagram
- 303
  Wiring Diagram (TC)
- 304
  Colour Coding Key
- 304
  Key to Wiring Diagram
- 304
  Wiring Diagram (TE)
- 305
  Colour Coding Key
- 305
  Key to Wiring Diagram
- 305
  Wiring Diagram (TXC)
- 306
  Electrical Components Location (TC)
- 307
  Electrical Components Location (TE)
- 311
  Electrical Components Location (TXC)
- 314
  Checking Generator Stator Windings Resistance
- 315
  Generator No-Load Performance (TC)
- 316
  Ignition System (TC)
- 317
  Ignition System (TE - TXC)
- 317
  Key
- 318
  Key to Wiring Diagram
- 319
  Charging System (Te - Txc)
- 319
  Charging System Wiring Diagram
- 320
  Charging System Inspections
- 320
  Current Loss at the Battery (TE - TXC)
- 320
  Regulated Voltage (TE - TXC)
- 320
  Voltage Regulator (TE - TXC)
- 320
  Voltage Regulator/Rectifier Inspection (TE - TXC)
- 320
  Voltage Regulator/Rectifier Wiring Diagram
- 321
  Electrical Starting System (Te - Txc)
- 322
  Solenoid Starter Inspection (TE - TXC)
- 322
  Starter Motor Inspection (TE - TXC)
- 322
  Starter Motor Test Curves (TE - TXC)
- 322
  Starting System Inspection
- 323
  Checking Coil Windings Resistance
- 324
  Electronic Control Unit (ECU)
- 324
  Spark Plug
- 325
  Gear Position Sensor Inspection (GPS: Gear Position Sensor)
- 326
  (TPS: Throttle Position Sensor) (TC)
- 327
  Battery (Te - Txc)
- 327
  Battery Charger
- 328
  Headlamp Adjustment
- 328
  Headlamp Bulbs Replacement
- 328
  Headlamp, Tail Light (Te)
- 329
  Number Plate Bulb Replacement
- 329
  Tail Light Replacement
- 330
  Handlebar Switches
- 330
  Left-Hand Switch (TC)
- 330
  Left-Hand Switch (TE)
- 331
  Colour Coding Key
- 331
  Right-Hand Switch (TE - TXC)
- 332
  Fuses
- 332
  Semiconductor Parts
- 333
  Digital Dashboard, Warning Lights (Te)
- 335
  SPEED / NUMBER of RPM
- 335
  Warning Lights Panel (TXC)
- 336
  Charging System (Te - Txc)
- 336
  Dashboard Replacement (TE)
- 336
  Electronic Ignition System
- 336
  Starting System (Te - Txc)
- 336
  Troubleshooting
- 338
  Cable Routing and Electrical Parts Installation Instructions (TC)
- 338
  Fuel Injection Control Unit Position (TC)
- 338
  HT Coil Position (TC)
- 338
  Securing Engine Stop Button Ground Cable to Chassis (TC)
- 339
  Control Unit Connection (TC)
- 339
  Gear Sensor Cable Connection (TC)
- 339
  Ignition Coil Connection (TC)
- 340
  Securing the Engine Stop Button Cable (TC)
- 341
  Wiring (TE - TXC)
- 342
  Cable Routing and Electrical Parts Installation Instructions "Te - Txc
- 342
  Coil Position TE -TXC
- 342
  Turning Indicators Flasher (TE) and Solenoid Starter Position
  - 343
    (Te - Txc)
- 343
  Battery Negative Cable Routing (TE - TXC)
- 343
  Electronic Control Unit and Voltage Regulator Position
- 343
  Securing the Starter Motor/Solenoid Starter Cable (TE - TXC)
- 344
  Securing the Engine Ground / Chassis Ground Cables
  - 344
    Electrical System Ground
- 344
  Securing the Voltage Regulator Ground Cable (TE - TXC)
- 344
  Wiring Connection to Voltage Regulator (TE - TXC)
- 345
  Electric Fan Connection (TE - TXC)
- 345
  Ignition Coil Connection (TE - TXC)
- 346
  Fuel Pump Connector Position (TE -TXC)
- 346
  MAQS Connector (TE - TXC)
- 346
  • Engine Water Temperature Connector
  - 346
    (Te - Txc)
- 346
  • Lambda Sensor Position And Connector
- 347
  Air Box Cable Routing
- 347
  Clip Installation On Fuse Holders
- 347
  Ignition and Gear Sensor Cable Connection
- 348
  Dashboard Bracket Connectors (TE)
- 348
  Headlamp, Front Turning Indicators, STOP Connection (TE)
- 348
  Rear Stop Connection
- 348
  Routing of Steering Head Tube Wiring
- 349
  Double Map Connector Cap (TE)
- 349
  Horn Connector (TE)
- 349
  Speed Sensor and Ignition Switch Connectors (TE)
- 350
  Securing the Wiring Harness
- 350
  Securing the Wiring Harness to Rear Chassis Left Side
- 350
  Securing the Wiring Harness to Rear Chassis Right Side
- 350
  Securing the Wiring Harness to the Chassis
- 351
  Securing the Wiring Harness
- 353
  Engine Cooling
354
Engine Cooling
- 355
  Coolant Level Check
- 356
  Cooling Circuit (TC)
- 357
  Engine Cooling System Overhaul (TC)
- 358
  Cooling Circuit (TE-TXC)
- 359
  Engine Cooling System Overhaul (TE-TXC)
- 361
  KIT" Installation Instructions
362
"Kit" Installation Instructions
- 363
  Carburettor KIT (TC)
- 366
  Central Engine Guard (TE-TC-TXC)
- 369
  Left Muffler Guard (TE)
- 370
  Battery Bracket and Battery (TE-TXC)
- 371
  Turning Indicators KIT (TE)
- 372
  Rear Turning Indicators
- 376
  Rear-View Mirrors (TE)
- 377
  Hydraulically Controlled Clutch
  - 379
    Hydraulic Clutch System
  - 380
    Draining Clutch Fluid
  - 381
    Clutch Master Cylinder Servicing
  - 382
    Bleeding the Clutch System
- 383
  Optional Components
- 387
  Fuel Injection System
- 395
  Special Tools
- 397
  Tightening Torque Figures
- 407
  Chassis and Wheels
  - 410
    Lubrication Points (Lubricant)
  - 414
    Rear Wheel
  - 415
    Tightening Torque Figures
  - 416
    Wheel Servicing
  - 416
    Wheel Axle Warpage
  - 416
    Axle Runout Over 100 MM
  - 417
    Wheel Spokes
  - 417
    Wheel Rim Warpage
  - 418
    Rear Chain Sprocket, Secondary Drive Sprocket and Chain
  - 418
    Tightening Torque Figures
  - 419
    Checking Chain and Sprockets for Wear

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