Oil Filling; Installing The Fork On The Motorcycle - Husqvarna TC 250 2010 Workshop Manual

FRONT SUSPENSION

Oil filling.

Oil level cannot be measured. As a result, the fork must be filled with oil only
after complete disassembly (see par. 4.8).
Clamp the fork leg in a vice in a vertical position.
Slide the outer tube over the inner tube up to 50 mm below the cap nut.
Prepare the quantity oil to be filled into the fork in a graduate.
OIL QUANTITY IN EACH FORK LEG:
310 cu cm
Pour the specified quantity of oil into the outer tube (11).
Using a quantity of oil or an oil type other than specified will alter fork
response.
Raise the outer tube fully over the inner tube.
Tighten the cap nut (1) onto the outer tube to the specified torque (see Tightening
Torque Figures table) using a 4 mm pin wrench.
Restore original settings (see page I.45).

Installing the fork on the motorcycle

WARNING
Fork installation must be in compliance with Husqvarna specifications for
steering, braking system and wheel installation. Improper installation may
put the safety of the rider at risk.
For correct fork operation, the wheel must be installed on the fork as follows:
Slide the axle through right-hand axle carrier, wheel and left-hand axle carrier.
Install the axle nut on the left-hand side and tighten fully.
Tighten the two left-hand carrier screws following a 1-2-1 sequence (see Tight-
ening Torque Figures table).
Pump the forks to full travel several times.
Tighten the two right-hand carrier screws following a 1-2-1 sequence (see Tight-
ening Torque Figures table).
I.46
Part. N. 8000 H1489 (10-2009)