Danfoss Vacon OPTBL Manuals

Manuals and User Guides for Danfoss Vacon OPTBL. We have 2 Danfoss Vacon OPTBL manuals available for free PDF download: Operating Manual

Danfoss Vacon OPTBL Operating Manual

Danfoss Vacon OPTBL Operating Manual (216 pages)

Brand: Danfoss | Category: DC Drives | Size: 14.76 MB

Table of Contents

Table of Contents

3
- Digital Output Tests
  6
- 1 Introduction
  
  9
  - Purpose of the Manual
    9
  - Additional Resources
    9
  - Manual and Software Version
    10
    
    Ss1
    10
  - Approvals and Certificates
    12
  - Product Overview
    15
  - Terms and Abbreviations
    16
    
    Sls
    18
- 2 Safety
  
  19
  - Safety Symbols
    19
  - Danger and Warnings
    19
  - Cautions and Notices
    20
  - Grounding
    22
- 3 Overview of the System
  
  24
  - Using the Advanced Safety Options
    24
  - The Safe State
    24
  - Integration and Interfaces to Other Systems
    25
  - Determining the Achieved Safety Level
    25
  - Advanced Safety Option Variants
    27
    
    General Information
    27
    
    Input Configuration
    27
    
    Output Configuration
    28
    
    Option Board OPTBL
    30
    
    Option Board OPTBM
    31
    
    Option Board OPTBN
    32
    
    Closed-Loop Control with OPTBM
    33
    
    Closed-Loop Control with OPTBN
    33
  - Speed Measurement
    33
    
    Safety Speed Sensors
    33
    
    Standard Speed Sensors and Combinations
    33
    
    Encoders
    35
    
    Speed Discrepancy with Multiple Speed Sources
    35
    
    Proximity Sensors
    38
    
    Encoder Signal Verification
    39
    
    Usage of Only One Speed Sensor
    39
    
    Estimated Speed
    40
    
    Estimated Speed and Gear Systems
    42
    
    Estimated Speed and External Accelerative Forces
    43
  - Storage of Parameters
    43
    
    Restoring a Parameter File from Backup
    44
    
    Storing a Parameter File Backup
    44
  - Advanced Safety Options with the NXP Drive
    44
    
    Requirements
    44
    
    Compatibility with Drive Applications
    45
    
    Option Board Menu on the Control Panel
    45
    
    Fault Types
    49
- 4 Installation
  
  51
  - Installation Safety
    51
  - Installing the Option Board
    51
- 5 VACON Safe Tool
  
  53
- 6 Safety Functions
  
  57
  - General Information
    57
    
    Safety Function States
    57
    
    The Different Safety Functions
    57
    
    Activation of a Safety Function
    58
    
    Violation of a Safety Function
    58
    
    Acknowledgment of a Safety Function
    59
    
    Reset of a Safety Function
    63
    
    Start-Up Acknowledgment
    63
    
    Ramps
    64
  - Safe Stopping Functions
    66
    
    Introduction to the Safe Stopping Functions
    66
    
    Introduction to the STO and SBC Functions
    67
    
    STO - Safe Torque off and SBC - Safe Brake Control
    67
    
    The STO Function Used with the SBC Function
    68
    
    The STO Function Used Without the SBC Function
    68
    
    The STO and SBC Signals
    69
    
    Introduction to the SS1 Function
    73
    
    SS1 - Safe Stop
    73
    
    Time Monitoring
    74
    
    Zero Speed Monitoring
    74
    
    Ramp Monitoring
    75
    
    The SS1 Signals
    75
    
    Introduction to the SS2 and SOS Functions
    78
    
    SS2 - Safe Stop 2 and SOS - Safe Operating Stop
    78
    
    Time Monitoring
    79
    
    Zero Speed Monitoring
    79
    
    Ramp Monitoring
    80
    
    The SOS Safety Function
    80
    
    The SS2 and SOS Signals
    80
    
    Introduction to the SQS Function
    84
    
    SQS - Safe Quick Stop
    84
    
    The SQS Modes
    85
    
    The SQS Signals
    85
  - Safe Monitoring Functions
    89
    
    Introduction to the Safe Monitoring Functions
    89
    
    Introduction to the SLS Function
    90
    
    SLS - Safe Limited Speed
    90
    
    Time Monitoring
    90
    
    Ramp Monitoring
    91
    
    The Speed Limit Selection of the SLS Function
    91
    
    The SLS Signals
    92
    
    Introduction to the SMS Function
    96
    
    SMS - Safe Maximum Speed
    96
    
    The Maximum Speed Monitoring
    96
    
    The SMS Signals
    97
    
    Introduction to the SSR Function
    99
    
    SSR - Safe Speed Range
    99
    
    Time Monitoring
    99
    
    Ramp Monitoring
    100
    
    The SSR Signals
    101
    
    Introduction to the SSM Function
    103
    
    SSM - Safe Speed Monitor
    103
    
    Speed Monitoring
    104
    
    The SSM Safe Output
    104
    
    The SSM Signals
    105
  - Combinations of Safety Functions
    109
- 7 Safe Fieldbuses
  
  111
  - Profisafe
    111
    
    Introduction to Profisafe
    111
    
    The Requirements and Restrictions
    111
    
    Overview of the Profisafe System
    112
    
    The Profisafe Frame
    112
    
    General Information on Parameterization
    113
    
    Parameterization for Profisafe
    113
    
    Profisafe Watchdog Time
    114
    
    General Information on Profidrive on Profisafe
    115
    
    Profidrive on Profisafe
    115
    
    The Profisafe Safety Function Response Time (SFRT)
    115
    
    Profisafe over PROFIBUS
    116
    
    Data Mapping for Profidrive on Profisafe
    117
    
    Profisafe over PROFINET
    117
    
    Safety Control Word 1 (S_STW1)
    117
    
    Safety Status Word 1 (S_ZSW1)
    118
    
    Safety Control Word 2 (S_STW2)
    119
    
    Safety Status Word 2 (S_ZSW2)
    120
    
    VACON Safety Control Word (VS_CW)
    122
    
    VACON Safety Status Word (VS_SW)
    123
- 8 Parameter List
  
  125
  - General Parameters
    125
    
    Common Safety Function Parameters
    125
    
    Parameter File Parameters
    125
    
    Speed Measurement Parameters
    125
    
    Ramp Parameters
    126
    
    Estimated Speed Parameters
    127
  - Safe I/O Parameters
    127
    
    Digital Input/Output Parameters
    127
  - Safe Fieldbus Parameters
    129
    
    Profisafe Parameters
    129
  - STO and SBC Parameters
    129
  - SS1 Parameters
    130
  - SS2 and SOS Parameters
    130
  - SQS Parameters
    131
  - SLS Parameters
    132
  - SMS Parameters
    132
  - SSR Parameters
    133
  - SSM Parameters
    133
  - Validation Parameters
    134
- 9 Commissioning and Validation
  
  135
- 10 Operation and Maintenance
  
  139
  - Resetting the Password
    141
  - Factory Reset
    141
    
    Updating the Firmware
    142
  - Replacing the Option Board
    143
  - Replacement of Other Components of the Safety System
    143
  - Disposal
    144
- 11 Technical Data
  
  145
  - Safety Data
    145
  - Safe Input/Output Data
    145
  - Speed Measurement Data
    147
  - Safe Fieldbus Data
    149
  - Environmental Data
    149
- 12 Fault Tracing
  
  150
- 13 Configuration Examples
  
  173
Commissioning Report

191
- 1 General
  
  192
  - Purpose
    192
  - References
    192
  - Disclaimer
    192
- 2 Drive Configuration
  
  193
- 3 Validation Steps
  
  194
  - General Testing Instructions
    194
  - Preparing for Commissioning
    194
  - First Start-Up after the Installation of the Option Board
    196
  - Reset and Acknowledgement Tests
    197
  - Safe Fieldbus Tests
    198
  - Safety Function Tests
    199
    
    Sto + Sbc
    199
    
    Ss2 + Sos
    202
    
    Sqs
    203
    
    Sms
    209
    
    Ssr
    211
    
    Ssm
    212
  - After Commissioning
    214
- 4 Signature
  
  215

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Danfoss Vacon OPTBL Operating Manual

Danfoss Vacon OPTBL Operating Manual (22 pages)

Brand: Danfoss | Category: DC Drives | Size: 12.53 MB

Table of Contents

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