Case CX500D Mass Crawler Excavator Manuals

Manuals and User Guides for Case CX500D Mass Crawler Excavator. We have 2 Case CX500D Mass Crawler Excavator manuals available for free PDF download: Operator's Manual, Service Manual

Case CX500D Operator's Manual (370 pages)

Crawler Excavator

Brand: Case | Category: Excavators | Size: 34 MB

Table of Contents
2
General Information
9
Note to the Owner
9
Intended Use
10
Electro-Magnetic Compatibility (EMC)
10
Telematics
10
Manual Scope and Required Training Level
11
Product Identification
13
Operator's Manual Storage on the Machine
17
Machine Orientation
17
Machine Components
18
Selective Catalytic Reduction (SCR) System
19
Safety Information
23
Signal Word Definitions
23
Safety Rules
24
Ecology and the Environment
33
Hand Signals
34
Safety Signs
38
Controls and Instruments
53
Access to Operator's Platform
53
Door and Steps
53
Operator's Seat
55
Forward Controls
59
Windshield
64
Front Lower Window
65
Left-Hand Side Controls
66
Gate Lock Lever and Safety Bar
68
Heating, Ventilation or Air-Conditioning Control
69
Cab Internal Lighting
73
Emergency Exit Hammer
73
Sliding Windows on Door
73
Right-Hand Side Controls
74
Instrument Cluster
77
Radio
104
Rearward Controls
109
Fuse Box
109
Magazine Rack
109
Refrigerated/Heated Compartment
109
Storage Compartment
110
Coat Hanger Hook
110
Overhead Controls
111
Roof Curtain
111
Roof Hatch
111
Sunshield (Optional)
111
Exterior Controls
112
Cab Protection (ROPS and FOPS)
112
Mirrors
114
Cameras
117
Side Doors
121
Battery Disconnect Switch
122
Engine Hood
124
Lower Panels
125
Windshield Washer Reservoir
125
Towing Holes
125
Front Storage Box
126
Fire Extinguisher
126
Fuel Tank
127
Fuel Tank Filler Pump (if Equipped)
128
Selective Catalytic Reduction (SCR) System
130
Operating Instructions
155
Starting the Unit
155
Anti-Theft Protection
155
Starting the Engine
156
Bringing the Machine up to Operating Temperature
158
Operating the Machine in Hot or Cold Weather
160
Operating the Machine
161
Lowering the Attachment in the Event of a Failure
164
Radiators and Oil Coolers Dust Removal
166
Bucket Replacement
168
Stopping the Unit
170
Stopping the Engine
170
Moving the Unit
172
Machine Travel
172
Parking the Unit
176
Parking the Machine
176
Transport Operations
179
Road Transport
179
Transporting Precautions
179
Setting the Adjustable Undercarriage into the Transport Position
184
Loading the Machine Onto a Transport Trailer
187
Tie Downs for Shipping
189
Unloading the Machine from a Transport Trailer
190
Shipping Transport
191
Prepare for Shipping
191
Maintenance
195
General Information
195
Basic Instructions
195
Biodiesel Fuel
198
Fluids and Lubricants
200
Engine Oil Recommended Operating Temperature Range
203
Releasing Pressure in the Hydraulic System
204
Fuel System Bleeding
205
Protecting the Electronic and Electrical Systems During Battery Charging or Welding
207
Maintenance Planning
208
Maintenance Chart
208
Maintenance Action
209
Break-In Period
210
Grease Points (Bucket)
210
Cab Protection (ROPS and FOPS)
210
Tightening Torques
210
Track Shoe Bolt Torque
210
Hydraulic Oil Return Filter
210
Pilot Line Filter
210
Swing Reduction Unit Oil
210
Travel Reduction Units Oil
210
Every 10 Hours
211
Engine Oil Level
211
Engine Coolant Level
212
Hydraulic Oil Level
213
Alternator Drive Belt
214
Fuel Tank
214
Fuel Filters
215
Every 50 Hours
216
Air Conditioner Filters
216
Grease Points (Bucket)
218
Every 250 Hours
219
Swing Reduction Unit Oil
219
Travel Reduction Units Oil
220
Engine Primary Air Filter
221
Battery Electrolyte Level
224
Alternator Drive Belt
227
Hydraulic Oil Tank
228
Tightening Torques
229
Track Shoe Bolt Torque
230
Track Rollers and Idler Wheels
231
Cab Protection (ROPS and FOPS)
231
Every 500 Hours
232
Turntable Bearing
232
Engine Oil and Filters
234
Fuel Pre-Filter
236
Fuel Filters
238
Radiator and Coolers
239
Every 1000 Hours
241
Grease Points (Boom and Arm)
241
Hydraulic Tank Breather
244
Engine Air Filters
245
Hydraulic Fluid Analysis
247
Engine Valve Rocker Clearance Adjustment
247
Swing Reduction Unit Oil
248
Alternator
250
Starter Motor
250
Every 1500 Hours
251
Def/Adblue® Supply Module Filter
251
Every 2000 Hours
252
Travel Reduction Units Oil
252
Hydraulic Oil Suction Filter
253
Hydraulic Oil Return Filter
254
Pilot Line Filter
255
Air Conditioner Filters
256
Swing Reduction Gear
256
Every 4000 Hours
257
Engine Coolant
257
Pump Outlet Hoses
262
Hydraulic Hoses
262
Every 4500 Hours
263
Selective Catalytic Reduction (SCR) System
263
Exhaust Gas Recirculation (EGR) System
263
Every 5000 Hours
264
Hydraulic Oil and Filters
264
When Necessary
267
Fuel Feed Pump
267
Track Tension
268
Fuel Tank Strainer
270
Gas Spring Inspection
271
Bulb Replacement
272
Bucket Teeth
275
Cylinders
277
Plastic and Resin Parts
277
Air Conditioning System
278
Def/Adblue® Tank Drain
280
Fuse and Relay Locations
282
Fuses
282
Storage
284
Preparing for Storage
284
Periodic Checks
285
Starting up the Machine
286
Troubleshooting
287
Fault Code Resolution
287
Engine - Troubleshooting
287
Specifications
289
Machine Specifications
289
Fluids and Lubricants
291
Dimensions
294
Operating Weights
306
Accessories
307
Direct Fit Buckets
307
Auxiliary Hydraulic Circuits
312
Hydraulic Quick Coupling System
334
Quick Coupler Buckets
338
Ripper Tooth
345
Loads Handling
347
Field View Monitor
351
Front Guard Protective System
354
Counterweight Removal System
355
Vandalism Guard
365

Case CX500D Service Manual (81 pages)

Crawler Excavator

Brand: Case | Category: Excavators | Size: 3 MB

Table of Contents
9
Foreword - Important Notice Regarding Equipment Servicing
10
Safety Rules
11
Safety Rules - General Information
12
Safety Rules - Personal Safety
13
Safety Rules - ROPS Judgment
15
Safety Rules - Ecology and the Environment
21
Torque - Bolt and Nut
22
Torque - Special Torque Setting
23
Basic Instructions - Shop and Assembly
27
Hydraulic Contamination
29
General Specification
30
General Specification
34
General Specification
38
General Specification
42
General Specification - Main Equipment
46
Weight
59
Weight
63
Dimension
67
Dimension (*)
69
Dimension
71
Dimension
72
Consumables
73
Conversion Factors
77

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