User Manuals: Case CX135SR Crawler Excavators

User Manuals: Case CX135SR Crawler Excavators

Manuals and User Guides for Case CX135SR Crawler Excavators. We have 2 Case CX135SR Crawler Excavators manuals available for free PDF download: Operator's Manual, Repair Manual

Case CX135SR Operator's Manual

Case CX135SR Operator's Manual (186 pages)

Brand: Case | Category: Excavators | Size: 7 MB

Table of Contents

Table of Contents

3
- Chapter 1 General Information
  7
- To the Owner
  7
- Machine Components
  9
- Identification Numbers
  11
Chapter 2 Safety, Decals, and Hand Signals

13
- Table of Contents
  13
- Personal Safety
  15
- Safety Area
  15
- Safety Rules
  15
- Utility Safety
  15
- Operator Precautions
  16
  - Personnel
    16
  - General
    16
  - Mounting and Dismounting Precautions
    16
  - Starting and Stopping Precautions
    17
  - Operating Precautions
    17
  - Maintenance Precautions
    18
  - Fuel Handling Precautions
    19
  - Burn Prevention
    19
  - Hazardous Chemical Precautions
    19
  - Transporting Precautions
    20
  - Wheel, Tire, and Track Safety
    20
  - Roll-Over Protective Structure
    20
  - Fire Extinguisher
    20
  - Seat Belt Precautions
    20
  - Specific Precautions to this Machine
    20
- Decals
  21
- Hand Signals
  26
Chapter 3 - Instruments and Controls Chapter 3 Instruments and Controls

29
- Table of Contents
  29
- Cab Door
  31
- Steps and Access Handles
  32
- Position of the Operator's Compartment Controls and Accessories
  33
- Right-Hand Control Arm
  34
- Instrument Panel
  35
- Left-Hand Control Arm for CX75SR, CX80
  37
- Left-Hand Control Arm for CX135SR
  38
- High Speed Travel Switch
  39
- Windshield Washer Switch
  39
- Windshield Wiper Switch
  39
- Working Light Switch
  39
- Heating, Ventilation and Air-Conditioning Control
  40
- Arm and Upperstructure Swing Left-Hand Control Lever
  41
- Function Cancellation Lever
  41
- Boom and Bucket Right-Hand Control Lever
  42
- Travel Control
  43
- Offset Boom Control Pedal (if Equipped)
  44
- Option Pedal
  44
- Unlocking and Locking of Pedals
  44
  - Unlocking
    44
- Cab Light
  45
- Coat Hanger Hook
  45
  - Locking
    45
- Dozer Blade Control Lever (if Equipped)
  45
- Ashtray
  46
- Rear Right-Hand Side Window
  46
- Storage Compartment
  46
- Storage Tray
  46
- Cab Radio Compartment
  47
- Fuse Box
  47
- Speaker Compartments
  47
- Operator's Seat
  48
- Windshield
  51
  - Opening
    51
  - Closing
    51
- Air Vents
  52
- Lower Front Window
  52
- Window-Breaker Hammer
  52
- Rear View Mirrors - CX75SR, CX80
  53
- Rear View Mirrors CX135SR
  53
  - On the Cab
    53
  - On the Upperstructure
    53
  - Rear
    53
- Fuel Tank
  54
- Upper Hood - CX75SR, CX80
  54
  - On the Upperstructure
    54
  - Rear
    54
- Engine Hood
  55
  - Cx75Sr, Cx80
    55
  - Cx135Sr
    55
- Side Doors
  56
- Rotating Beacon Cable
  57
- Rotating Beacon Cable (Option)
  57
- Towing Point
  57
- Load Handling Eyes
  58
- Tool Supply Valves (Optional)
  58
- Windshield Washer Reservoir
  58
- Tool Flow Selector Valve (Optional)
  59
Chapter 4 - Operating Instructions Chapter 4 Operating Instructions

61
- Table of Contents
  61
- Before Operating the Machine
  63
- Operating the Machine
  63
- Run-In Period
  64
- Starting the Engine
  64
  - After the First 50 Hours
    64
  - After the First 250 Hours
    64
- Bringing the Machine up to Operating Temperature
  65
- Engine Operation
  66
- Stopping the Engine
  66
  - Bringing the Engine up to Operating Temperature
    66
  - Hydraulic Fluid Warm-Up
    66
- Operating the Machine in Cold Weather
  67
  - In the Event of an Emergency
    67
  - Battery
    67
  - Fuel
    67
  - Engine Oil
    67
  - Hydraulic Fluid
    67
  - Coolant Solution
    67
- Machine Travel
  68
- Operating the Machine in Hot Weather
  68
- Operation
  68
- Transport Position for 2.85 M (9 Ft. 4 In) Arm Cx135Sr
  70
- Transport Position for 2.85 M Arm CX135SR
  70
- Transporting the Machine
  71
  - By Rail
    71
  - On a Trailer
    71
  - Unloading
    73
- Handling the Machine
  74
- Operating the Machine in Water
  74
- Parking the Machine
  74
- Operating the Machine on Sloping Ground
  75
- Towing the Machine
  75
- Lowering the Attachment in the Event of a Machine Failure
  76
- Operating the Bucket
  76
- Machine Storage
  80
  - Preparation for Storage
    80
  - Periodical Checks
    80
  - Starting up after Storage
    81
Chapter 5 Lubrication, Filters, and Fluids

83
- Table of Contents
  83
- Daily Inspections
  85
- Servicing Instructions
  85
- Hourmeter
  86
- Lubrication and Maintenance Chart for CX75SR, CX80
  87
- Lubrication and Maintenance Chart for Cx75Sr
  88
- Lubrication and Maintenance Chart for CX135SR
  89
- Fluids and Lubricants
  91
  - Engine Oil
    91
  - Oil Viscosity/Oil Range
    93
  - Fuel
    93
  - Coolant Solution
    93
  - Environment
    93
- Fluid and Lubricant Capacities and Specifications
  94
- Lubrication Points
  95
- Fluid Levels
  100
  - Every 10 Hours
    100
  - Every 250 Hours
    101
- Engines - CX75SR, CX80
  102
  - Service Specifications
    102
  - Level
    102
  - Draining, Replacing the Oil Filter, and Filling
    102
- Engine - CX135SR
  104
  - Service Specifications
    104
  - Level
    104
  - Draining, Replacing the Oil Filter, and Filling
    104
- Cooling System - CX75SR, CX80
  106
  - Service Specifications
    106
  - Coolant Solution
    106
  - Level
    106
  - Draining
    106
  - Rinsing
    107
  - Filling
    107
- Cooling System - CX135SR
  108
  - Service Specifications
    108
  - Coolant Solution
    108
  - Level
    108
  - Draining
    108
  - Rinsing
    109
  - Filling
    109
- Fuel System
  110
  - Service Specifications
    110
  - Fuel System Air Bleed
    110
  - Bleeding the Water Separator
    111
  - Cleaning the Water Separator Filter
    111
  - Replacing the Fuel Filter
    112
  - Filling the Fuel Tank
    112
- Releasing Pressure in the Hydraulic System
  114
- Hydraulic System
  115
- Air Filter
  125
  - Inspection
    125
  - Air Filter Restriction Indicator
    125
  - Cleaning the Primary Element
    126
  - Cleaning the Element
    126
  - Inspecting the Element
    126
  - Cleaning the Element Housing
    126
- Swing Reduction Gear - CX135SR
  128
  - Service Specifications
    128
  - Level
    128
  - Draining and Refilling
    128
- Travel Reduction Gears - CX75SR, CX80
  130
  - Service Specifications
    130
  - Level
    130
  - Draining and Refilling
    130
- Travel Reduction Gears - CX135SR
  131
  - Service Specifications
    131
  - Level
    131
  - Draining and Refilling
    131
Chapter 6 - Maintenance and Adjustments Chapter 6 Maintenance and Adjustments

133
- Table of Contents
  133
- Tracks
  135
  - Maintenance Specifications
    135
  - Cleaning
    135
  - Checking the Tension
    135
  - Adjusting the Tension
    136
  - To Reduce Tension
    136
- Checking the Condition of Rubber Tracks (if Equipped)
  138
  - Installation
    139
- Track Rollers and Idler Wheels
  140
  - Maintenance Specification
    140
- Radiator and Oil Cooler
  141
  - Maintenance Specifications
    141
  - Cleaning
    141
- Fan and Alternator Drive Belt
  142
  - Maintenance Specifications
    142
  - Checking the Tension
    142
  - Adjusting the Tension
    142
  - Replacing the Belt
    142
- Checking for Cylinder Leakage
  144
  - Maintenance Specification
    144
  - Maintenance Specifications
    144
- Fuel Tank Filter
  144
- Inspecting and Cleaning the Machine
  144
- Replacing a Bucket - CX75SR, CX80
  145
  - Removal
    145
  - Installation
    145
- Replacing a Bucket - CX135SR
  146
  - Removal
    146
  - Installation
    146
- Fire Extinguisher (Not Supplied)
  147
- Plastic and Resin Parts
  147
- Welding on the Machine
  147
- Air Conditioning
  148
  - Maintenance Specification
    148
- Hardware Torque Inspection
  150
Chapter 7 - Electrical Chapter 7 Electrical

153
- Table of Contents
  153
- Fuses
  155
- Battery
  157
  - Maintenance Specification
    157
- Battery
  158
  - Checking a Battery
    158
  - Replacing a Battery - CX75SR, CX80
    158
  - Replacing the Batteries - CX135SR
    159
- Alternator
  160
- Connecting One or Two Booster Batteries
  160
- Starter Motor
  160
  - Maintenance Specification
    160
- Replacing a Bulb
  161
  - Operator's Compartment Lighting
    161
  - Working Lights on the Cab and on the Attachment
    161
- Adjusting the Working Lights
  162
  - Cab
    162
  - Attachment
    162
Chapter 8 - Specifications Chapter 8 Specifications

163
- Table of Contents
  163
- Electrical Systems
  165
- Engines
  165
- Hydraulic System - CX135SR
  166
  - Control Valves
    166
  - Swing
    166
  - Travel
    166
- Hydraulic System - CX75SR, CX80
  166
- Undercarriage - CX135SR
  167
- Undercarriage - CX75SR, CX80
  167
- Booms
  168
  - Cx75Sr, Cx80
    168
  - Cx135Sr
    168
- Capacity of Systems and Components
  168
- Ground Pressure
  168
- Weights
  168
- Arms
  169
- Esco Buckets
  170
  - Cx75Sr, Cx80
    170
  - Cx135Sr
    170
- Machine Overall Dimensions - CX75SR
  171
- Machine Overall Dimensions - CX80
  172
- Machine Overall Dimensions - CX135SR
  173
- Working Range - CX75SR
  174
- Working Range - CX80
  177
- Working Range - CX135SR
  178
- Lifting Capacities
  180

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Case CX135SR Repair Manual

Case CX135SR Repair Manual (6 pages)

Brand: Case | Category: Excavators | Size: 0 MB

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