Bosch R911298798 Manuals

Manuals and User Guides for Bosch R911298798. We have 1 Bosch R911298798 manual available for free PDF download: Project Planning Manual

Bosch R911298798 Project Planning Manual

Bosch R911298798 Project Planning Manual (264 pages)

Synchronous Torque Motors

Brand: Bosch | Category: Engine | Size: 12.47 MB

Table of Contents

Table of Contents
3
1 Introduction to the Product

13
- General Information
  13
- About this Documentation
  15
- Document Structure
  15
- Additional Documentation
  15
- Standards
  15
- Additional Components
  16
- Your Feedback
  16
2 Important Instructions on Use

17
- Appropriate Use
  17
- Introduction
  17
- Areas of Use and Application
  17
- Inappropriate Use
  18
3 Safety Instructions for Electric Drives and Controls

19
4 Technical Data

29
- Definitions
  29
- Operating Modes
  29
- On Time
  29
- Parameters
  29
- Operating Behavior
  31
- Size 130
  32
- Data Sheet Stator MST130A, MST130C
  32
- Data Sheet Rotor MRT130A, MRT130C
  33
- Motor Characteristic Curves Frame Size 130A, 130C
  33
- Data Sheet Frame Size MST130E, MST130G
  35
- Data Sheet Rotor MRT130E, MRT130G
  37
- Motor Characteristic Curves Frame Size 130E, 130G
  37
- Size 160
  38
- Data Sheet MST160A, MST160C, MST160E
  38
- Data Sheet Rotor MRT160
  39
- Motor Characteristic Curves Frame Size 160
  40
- Size 210
  41
- Data Sheet MST210A, MST210C, MST210D
  41
- Data Sheet MRT210A, MRT210C, MRT210D
  42
- Motor Characteristic Curves Frame Lengths 210A, 210C, 210D
  43
- Data Sheet MST210E, MST210R
  44
- Data Sheet MRT210E, MRT210R
  46
- Motor Characteristic Curves Frame Size 210E, 210R
  46
- Size 290
  47
- Data Sheet MST290
  47
- Data Sheet MRT290
  48
- Motor Characteristic Curves Frame Size 290
  49
- Size 360
  51
- Data Sheet MST360
  51
- Data Sheet MRT360
  53
- Motor Characteristic Curves Frame Size 360
  53
- Size 450
  55
- Data Sheet MST450
  55
- Data Sheet MRT450
  56
- Motor Characteristic Curves Frame Size 450
  57
- Size 530
  59
- Data Sheet MST530B, MST530C, MST530E
  59
- Data Sheet MRT530B, MRT530C, MRT530E
  60
- Motor Characteristic Curves 530B, 530C, 530E
  61
- Data Sheet MST530G, MST530L
  62
- Data Sheet MRT530G, MRT530L
  64
- Motor Characteristic Curves 530G, 530L
  64
5 Dimension Sheets

67
- For Your Orientation
  67
- Dimension Sheets Frame Size 130
  68
- MBT130 with Liquid Cooling
  68
- MBT130 with Natural Convection
  69
- Rotor MRT130
  70
- Rotor MRT130, Mounted
  71
- Stator MST130, Liquid Cooled
  72
- Stator MST130, Natural Convection
  73
- Stator MST130, Liquid Cooled, Mounted
  74
- Stator MST130, Natural Convection, Mounted
  75
- Rotor and Stator Mounted (Nat. Convection)
  76
- Dimension Sheets Frame Size 160
  77
- Mbt160
  77
- Rotor MRT160
  78
- Rotor MRT160, Mounted
  79
- Stator MST160
  80
- Stator MST160 in "Other Design
  81
- Stator MST160, Mounted
  82
- Rotor and Stator Mounted
  83
- Dimension Sheets Frame Size 210
  84
- MBT210 with Electrical Connection "SN
  84
- MBT210 with Electrical Connection "CN
  85
- MBT210 with Electrical Connection "RN
  86
- Rotor MRT210
  87
- Rotor MRT210 Mounted
  88
- Stator MST210 Electrical Connection "SN
  89
- Stator MST210 Electrical Connection "CN
  90
- Stator MST210 Electrical Connection "RN
  91
- Stator Mounted
  92
- Rotor and Stator Mounted
  93
- Stator MST210 with Housing (Design "FH")
  94
- Dimension Sheets Frame Size 210R
  95
- Mbt210R
  95
- Rotor MRT210R Mounted
  97
- Stator MST210R (Design "X302")
  98
- Dimension Sheet Frame Size 290
  99
- MBT290 with Electrical Connection "SN
  99
- MBT290 with Electrical Connection "CN
  100
- MBT290 with Electrical Connection "RN
  101
- Rotor MRT290
  102
- Rotor MRT290 Mounted
  103
- Stator MST290 Electrical Connection "SN
  104
- Stator MST290 Electrical Connection "CN
  105
- Stator MST290 Electrical Connection "RN
  106
- Stator Mounted
  107
- Rotor and Stator Mounted
  108
- Stator MST290 with Housing (Design "FH")
  109
- Dimension Sheet Frame Size 360
  110
- MBT360 with Electrical Connection "SN
  110
- MBT360 with Electrical Connection "CN
  111
- MBT360 with Electrical Connection "RN
  112
- Rotor MRT360
  113
- Rotor MRT360, Mounted
  114
- Stator MST360 Electrical Connection "SN
  115
- Stator MST360, Electrical Connection "CN
  116
- Stator MST360 Electrical Connection "RN
  117
- Stator MST360 Mounted, Electrical Connection "SN
  118
- Stator MST360 Mounted, Electrical Connection "CN
  119
- Rotor and Stator Mounted
  120
- Dimension Sheet Stator MST360D-0045 with Housing (Design "FH")
  121
- Dimension Sheet Stator MST360 with Housing (Design "FH")
  122
- Dimension Sheet Frame Size 450
  123
- MBT450 with Electrical Connection "SN
  123
- MBT450 with Electrical Connection "CN
  124
- MBT450 with Electrical Connection "RN
  125
- Rotor MRT450
  126
- Rotor MRT450 Mounted
  127
- Stator MST450 Electrical Connection "SN
  128
- Stator MST450 Electrical Connection "CN
  129
- Stator MST450 Electrical Connection "RN
  130
- Stator MST450 Mounted
  131
- Rotor and Stator Mounted
  132
- Stator MST450 with Housing (Design "FH")
  133
- Dimension Sheet Frame Size 530
  134
- MBT530 with Electrical Connection "SN
  134
- MBT530 with Electrical Connection "CN
  135
- MBT530 with Electrical Connection "RN
  136
- Rotor MRT530
  137
- Rotor MRT530, Mounted
  138
- Stator MST530 Electrical Connection "SN
  139
- Stator MST530 Electrical Connection "CN
  140
- Stator MST530 Electrical Connection "RN
  141
- Stator MST530 Mounted, Electrical Connection "SN
  142
- Stator MST530 Mounted, Electrical Connection "CN
  143
- Rotor and Stator Mounted
  144
- Stator MST530 with Cooling Mode "S
  145
- Stator MST530B, 530C, 530E with Housing (Design "FH")
  146
- Dimension Sheets Frame Size 530G, 530L
  147
- Motor MBT530G, 530L
  147
- Rotor MRT530G, 530L
  149
- Dimensioning of the Shaft for Rotor MRT530G, 530L
  150
- Mounted Rotor - MRT530G, 530L
  151
- Stator MST530G, 530L
  152
- Mounted Stator - MST530G, 530L
  153
- Connection Dimensions Stator MST530G, 530L
  154
- Assembly Aid MST530G, 530L
  155
- Motor MBT530G, 530L - Mounted Rotor and Stator
  156
- Stator MST530G, MST530L with Housing (Design "FH")
  157
6 Type Codes

159
- General Information
  159
- Type Code Rotor MRT
  159
- Product Group
  159
- Motor Frame Size
  159
- Motor Frame Length
  159
- Frame Shape / Mechanical Construction
  159
- Rotor Inner Diameter
  159
- Other Designs
  159
- Type Code Stator MST
  159
- Motor Frame Length
  160
- Winding Code
  160
- Cooling Mode
  160
- Encapsulation
  160
- Motor Encoder
  160
- Electrical Connection
  160
- Other Designs
  160
- Size 130
  162
- Rotor MRT130
  162
- Stator MST130
  163
- Size 160
  164
- Rotor MRT160
  164
- Stator MST160
  165
- Size 210
  166
- Rotor MRT210
  166
- Stator MST210
  167
- Size 290
  168
- Rotor MRT290
  168
- Stator MST290
  169
- Size 360
  170
- Rotor MRT360
  170
- Stator MST360
  171
- Size 450
  172
- Rotor MRT450
  172
- Stator MST450
  173
- Size 530
  174
- Rotor MRT530
  174
- Stator MST530
  175
7 Accessories

177
- Mounting Ring
  177
- General
  177
- Construction
  177
- Ordering
  177
- Handling
  178
  - General
    178
  - Ordering
    178
  - Waybill
    178
  - Goods Return
    178
- Dimension Sheet for Mounting Ring in SUP-M01-MBT450
  180
- Dimension Sheet for Mounting Ring in SUP-M02-MBT450
  181
- Dimension Sheet for Mounting Ring in SUP-M01-MBT530
  182
- Dimension Sheet for Mounting Ring in SUP-M02-MBT530
  183
- Dimension Sheet for Mounting Ring in SUP-M03-MBT530
  184
8 Connection Techniques

185
- Notes
  185
- Power Connection of Stators with Connection Cable
  185
- General Information
  185
- Connect the Stators with Connection Cable
  186
- Power Connection of the Stators with Housing
  192
- General Information
  192
- Motors with Connector
  192
- Motors with Terminal Box
  193
- Terminal Box Connection Size 360 / 450 / 530
  194
- Terminal Box for Double-Cabling - Frame Size 530G / 530L
  195
- Connection Designations at the Drive Control Device
  199
- Sensors
  199
- Encoder
  199
- Temperature Sensors
  199
- Motor Cooling
  200
- Cooling Connection
  200
- Operating Pressure
  200
9 Application Notes

201
- Operating Conditions
  201
- Setup Elevation and Ambient Temperature
  201
- Ambient Conditions
  202
- General Information
  202
- Ambient Mechanical Conditions
  202
- Climatic Environmental Conditions
  202
- Protection Class
  203
- Compatibility Test
  203
- Motor Cooling
  204
- General Information
  204
- Coolants
  204
- Coolant Additives
  205
- Materials Used
  206
- Coolant Inlet Temperature
  206
- Operation Without Liquid Coolant
  207
- Rotor Temperature
  207
- Motor Temperature Monitoring
  208
- Fastening
  210
- Stators with Cooling Jacket (Without Housing)
  210
- Stators with Cooling Jacket and Housing
  211
- Rotor
  211
- Foreign Components
  212
10 Handling and Transport

215
- Delivery Status
  215
- General Information
  215
- Factory Test
  215
- Test on the Customer Side
  215
- Scope of Delivery
  215
- Transport and Storage
  216
- General Information
  216
- Transport
  217
- Bearing
  219
11 Installation

221
- Safety
  221
- Mounting Ring
  221
- Mechanical Mounting
  222
- General Information
  222
- Preparation
  222
- Mounting Stators Without Housing and Without Mounting Ring
  224
- Mounting Stators (Without Housing) with Mounting Ring (Optional)
  227
- Assembly of Stators with Housing
  229
- Electrical Connection
  229
- Coolant Connection
  230
12 Operating Torque Motors

231
- General Notes about Startup
  231
- General Information
  231
- Preparation
  231
- Execution
  231
- Commissioning
  231
- General Precondition
  232
- General Information
  232
- Adhere All Electrically and Mechanically Components
  232
- Implements
  233
- General Start-Up Procedure
  233
- Parameterization
  234
- General Information
  234
- Entering Motor Parameters
  235
- Input Parameter Encoder System
  236
- Input of Drive Limitations and Application-Related Parameters
  236
- Determining the Polarity of the Encoder Systems
  236
- Commutation Adjustment
  238
- Setting and Optimizing the Control Loop
  240
- General Sequence
  240
- Deactivation
  241
- Disassembly
  242
- Maintenance
  242
- General Information
  242
- Measures
  242
- Coolant Supply
  243
- Troubleshooting
  243
- General Information
  243
- Excess Temperature of Motor Housing
  244
- High Motor Temperature Values, but Housing Temperature Is Normal
  244
- Motor or Machine Generates Vibrations
  244
- Specified Position Is Not Attained
  245
- Environmental Protection and Disposal
  245
- Environmental Protection
  245
- Disposal
  246
13 Appendix To Motor Frame Size 210R

247
- General Information
  247
- Dimension Sheet MBT210R
  247
- Installation
  247
- Mechanical Mounting
  247
- Preparation
  247
- Assembly
  248
- Electrical Connection
  248
- Coolant Connection
  248
- Accessories
  248
- General Information
  248
- Dimension Sheet SUP-M04-MBT210
  250
14 Appendix To Motor Frame Size 530G/530L and 530 with Housing

251
- General Information
  251
- Dimension Sheets
  252
- Dimension Sheet MBT530G/L
  252
- Dimension Sheet Rotor MRT530G/L
  252
- Dimension Sheet Stator MST530GL
  252
- Dimension Sheet Stator MST530G/L with Housing
  252
- Dimension Sheet Stator MST530B/C/E with Housing
  252
- Dimensioning the Shaft End
  252
- General Information
  252
- Dimensioning the Shaft
  253
- Notes for Stator Mounting
  253
- Mounting the Stators Without Housing
  253
- Mounting the Stators with Housing
  254
- Assembly of the Rotor
  255
- General Information
  255
- Mounting Dimension Sheet Rotor MRT530G / MRT530L
  256
- Mounting Help for Rotor (Example)
  256
- Mounting Motor Encoder and Covers
  256
- General Information
  256
- Mounting Dimension Sheet MBT530G / 530L
  257
15 Service and Support

259
- Index
  261

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