Drive System Motor Disassembly/Assembly - Clarke Focus II Micro Rider 26D Service Manual

DRIVE SYSTEM MOTOR DISASSEMBLY/ASSEMBLY

Disassembly
1. Drive the machine on a level floor.
2. Turn the ignition key to "0" and disconnect the batteries.
3. Under the driving wheel assembly, disconnect the drive system motor and electromagnetic brake connections (A).
4. Remove the electromagnetic brake (see the procedure in the electromagnetic brake disassembly/assembly paragraph).
5. Remove the driving wheel assembly (see the procedure in the driving wheel disassembly/assembly paragraph).
6. At the workbench, with indelible pen mark the installation position of the motor on the gear box (B).
7. Remove the screws (C) and carefully remove the drive system motor (D).
8. Check the oil seal gasket (E) for wear. In case of oil leaks between the drive system motor and the gear box, replace the oil
seal as indicated below.
Oil seal replacement
9. Remove the screw (F) and recover the washer.
10. Carefully remove the gear (G) from the motor pin (I).
11. Remove and replace the oil seal gasket (H).
12. Rub the pin (I) of the drive system motor with 400 grit sand paper. Clean the pin with cleaning solvent.
13. Apply Loctite 542 on the pin (I) and on the gear (G), then install.
14. Apply strong threadlock on the threads of the screw (F), then tighten the screw at 7,4 ftlbs (10 Nm).
Assembly
15. Assemble the components in the reverse order of disassembly, and note the following:
• Check the oil level in the hole (J) of the gear box. If necessary, top up with SAE 80W/90 oil.
• Install the drive system motor on the gear box motor using the mark (B) as reference.
Service Manual - FOCUS II Micro Rider
ENGLISH
DRIVE SYSTEM
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