Clarke Fusion 201 Operator's Manual
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Clarke Fusion 201 Operator's Manual

Clarke Fusion 201 Operator's Manual

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turer which provided the original information in this electronic deliver-
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  • Page 1 Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this docu- ment. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufac- turer which provided the original information in this electronic deliver- able.
  • Page 2 This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well.

  • Page 3: Table Of Contents

    36 Volt Battery Charger ....................... 57 Fusion 20 I Electrical Schematic ....................58 Fusion 20 IX Electrical Schematic ....................59 Fusion 20 IX Connection Diagrams ..................... 60 Fusion 20I Connection Diagrams ....................61 ® Page -2- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 4 Todas las indicaciones de dirección dadas en este libro están dadas desde la posición del operador en la parte de atrás de la máquina. Puede Ud. conseguir libros suplementarios dirigiéndose a su distribuidor Clarke. I N D I C E Instrucciones de seguridad para el operador ..................
  • Page 5 Toutes les indications de direction figurant dans ce manuel sont visualisées depuis la position du conducteur, à l’arrière de la machine. Pour toute commande de manuels, adressez-vous à votre revendeur Clarke. I N D E X Consignes de sécurité pour l’opérateur ..................... 9 Introduction et caractéristiques techniques .....................

  • Page 6: Operator Safety Instructions

    Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.
  • Page 7 Do not use this machine as a step or furniture. Do not ride on this machine. CAUTION: Your machine warranty will be voided if anything other than genuine Clarke parts are used on your machine. Always use Clarke parts for replacement.
  • Page 8 La máquina puede volcar si está en posición inestable sobre una escalera o una rampa de carga y causar lesiones o daños materiales. Pare la máquina sólo en una superficie plana. Al parar la máquina, compruebe que la llave del interruptor principal está en la posición ‘O’. Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 9 No use la máquina como taburete o escabel. No úsela como medio de transporte o mueble. Corre el peligro de causar lesiones o daños materiales ¡ CUIDADO ! Se anulará la garantía de la máquina si se utiliza piezas que no son piezas originales Clarke. Sólo use recambios Clarke ®...
  • Page 10 N’utilisez jamais un chargeur dont le câble d’alimentation est endommagé. !AVERTISSEMENT!: La seule position correcte pour l’opérateur est debout, derrière la machine. Toute autre position de conduite risque de provoquer des blessures ou des dégâts. Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 11 à clé sur “O”. !AVERTISSEMENT!: Seul un personnel qualifié, agréé par Clarke, a le droit d’effectuer les réparations et l’entretien de nos machines. Il y va de votre sécurité! !AVERTISSEMENT!: L’eau ou l’humidité...

  • Page 12: Introduction & Machine Specifications

    Introduction & Machine Specifications Introduction & Machine Specifications Clarke’s newly designed Fusion 20 I and 20 IX burnishers are efficient and superior floor burnishing machines. The Fusion 20 uses one pad to burnish a path 20 inches wide. The powder created by burnishing is collected by a dust control system in the pad housing.
  • Page 13 INTRODUCCION Y CARACTERISTICAS TECNICAS Introducción Los últimos modelos de pulidoras Clarke, la Fusion 20I y la Fusión 20IX, procuran un rendimiento superior para el mantenimiento del suelo. La Fusion 20 tiene un disco de 51 cm de anchura. El polvo debido al pulido es recogido por un dispositivo especial que se encuentra en la tapa de protección del portadisco.
  • Page 14 INTRODUCTION ET CARACTERISTIQUES TECHNIQUES Introduction Les derniers modèles de polisseuses Clarke, la Fusion 20I et la Fusion 20IX offrent un rendement supérieur pour l’entretien des sols. La Fusion 20 est équipée d’un disque de 51 cm de diamètre. La poussière qui se forme lors du polissage est récoltée grâce à...

  • Page 15: Procedures For Transporting 20 Ix

    4. Put the ramp in position. 5. Unfasten the machine. Figure 3 WARNING: The machine is heavy. Make sure you use two able persons to assist in moving the machine down the ramp. ® Page -14- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 16 ¡ AVISO ! : La máquina pesa. Se necesitan ! AVERTISSEMENT ! : La machine est lourde. dos personas para manejarla Il faut deux personnes sobre la rampa. pour la manoeuvrer sur la rampe. Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 17 10. Lorsque la machine commence à descendre la rampa, pulse uno de los interruptores marcha rampe, enfoncez un des interrupteurs marche adelante / atrás para controlar la velocidad. avant/arrière pour contrôler la vitesse. ® Page -16- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 18: Symbols Used On Fusion 20 I And 20Ix

    USE ONLY COMMERCIALLY AVAILABLE FLOOR CLEANERS AND WAXES INTENDED FOR MACHINE OPERATION. Battery Meter DO NOT USE FLAMMABLE MATERIALS. DO NOT TURN, STOP, OR LEAVE MACHINE ON A RAMP OR DOCK. 77261A Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 19 AVAILABLE FLOOR CLEANERS Indicador de cargo de las AND WAXES INTENDED FOR MACHINE OPERATION. baterías DO NOT USE FLAMMABLE MATERIALS. DO NOT TURN, STOP, OR LEAVE MACHINE ON A RAMP OR DOCK. 77261A ® Page -18- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 20 AVAILABLE FLOOR CLEANERS AND WAXES INTENDED FOR MACHINE OPERATION. DO NOT USE FLAMMABLE Indicateur de charge des MATERIALS. batteries DO NOT TURN, STOP, OR LEAVE MACHINE ON A RAMP OR DOCK. 77261A Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 21: Machine Control Panel Fusion 20 I

    The hour meter indicates the number of hours of the machine has operated. It runs only when the pad CAUTION: Do not activate the brake motor is running. while the machine is moving. Figure 9 Figure 10A Figure 10B ® Page -20- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 22 ; para aflojar el freno, levante el pedal (figura 10b). !ATTENTION!: Ne pas engager le frein de ¡ CUIDADO ! No meta el freno de stationnement lorsque la estacionamiento cuando la machine est en mouvement. máquina está en movimiento Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 23: Machine Control Panel Fusion 20 Ix

    CAUTION: Do not activate the brake while the machine is moving. Figure 9 Figure 10A Figure 10B ® Page -22- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 24 (figure 12b). ¡ CUIDADO ! No meta el freno de estacionamiento cuando la !ATTENTION!: Ne pas engager le frein de máquina está en movimiento. stationnement lorsque la machine est en mouvement. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 25: How To Prepare The Machine For Operation

    8. Join the connector from the battery pack to the connector on the control panel. See Avant de la machine figure 14. Figure 13B 9. Reassemble machine. NOTE: Charge the batteries before using the machine. Figure 14 ® Page -24- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 26 8. Reliez le connecteur du groupe des batteries au NOTA : Cargue las baterías antes de utilizar la connecteur du tableau de commandes. Voir máquina. figure 14. 9. Réassemblez la machine. REMARQUE : Chargez les batteries avant d’utiliser la machine. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 27: Battery Maintenance

    To clean the terminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into batteries. Keep the batteries charged. ® Page -26- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 28 Procure que la solución de amoníaco o de bicarbonato de sosa no penetra dentro de las 3. Veillez à ce que les batteries soient toujours baterías. chargées. 3. Procure que las baterías siempre sean cargadas. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 29: How To Charge The Batteries

    (3-wire) wall receptacle having the voltage, frequency, and ampere capacity specified on the nameplate of the charger. For more instruction on the use of the charger, read the instruction book supplied with the charger. Figure 18 ® Page -28- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 30 Des instructions complémentaires concernant l’utilisation du chargeur figurent dans le livret d’instruction fourni avec celui-ci. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 31: How To Install The Pad

    7. Retighten the pad retainer as tight as possible. Figure 20 8. Raise the back of the machine to lower the pad housing by lifting as shown in figure 21. Figure 21 ® Page -30- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 32 8. Levante la parte trasera de la máquina para bajar commande vers le haut, comme indiqué à la el alojamiento del disco, tirando de las figure 21. empuñaduras hacia arriba como indicado en la figura 21. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 33: How To Operate The Fusion 20 I

    Use the pad pressure gauge to determine the best setting. The needle should stay in the green area. Figure 24 Figure 25 ® Page -32- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 34 Para seleccionar el mejor reglaje, mire el l'indicateur de pression du disque: l'aiguille doit indicador de presión del disco: la aguja debe toujours rester dans la zone verte. siempre quedar en la zona verde. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 35: How To Operate The Fusion 20 Ix

    Use the pad pressure gauge to determine the best setting. The needle should stay in the green area. Figure 28 ® Page -34- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 36 Pour déterminer le meilleur réglage, consultez siempre quedar en la zona verde. l'indicateur de pression du disque: l'aiguille doit tourjours rester dans la zone verte. Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 37 NOTES...

  • Page 38: Section Ii - Parts And Service Manual

    FUSION 20I/20IX Section II Parts and Service Manual (70646A)

  • Page 39: Maintenance

    Wipe any acid from the machine or the tips of the batteries. Do not add acid to battery after installation. ® Page -38- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 40 ?’ de este libro. suivantes !AVERTISSEMENT!: Seul un personnel Cada semana, efectúe las operaciones siguientes qualifié, agréé par Clarke, a le droit ¡AVISO! Sólo el personal cualificado y d’effectuer les autorizado por Clarke puede réparations et efectuar el mantenimiento y las l’entretien de nos...
  • Page 41 See figure 2. 3. Make sure the pad housing and skirt are in correct position. 4. Make sure the pad is installed correctly. 5. Check the pad and pad driver for damage. ® Page -40- Clarke Operator's Manual -Fusion 20 Burnisher...
  • Page 42 5. Compruebe el buen estado del disco y del 3. Vérifiez que l’ensemble du disque et la jupe sont portadisco. correctement positionnés. 4. Vérifiez que le disque est correctement placé. 5. Vérifiez le bon état du disque et du porte-disque. Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 43: Assembly Drawing #1 10/04

    Clarke ® Fusion 20 I and 20 IX Assembly Drawing #1 10/04 ® Page -42- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 44: Parts List

    ® Clarke Fusion 20 I and 20 IX Assembly Drawing #1 Parts List 10/04 Item # Part No. Description Qty 20i 20ix 55537A Knob, Head Pressure 980638 Washer, Lock 81301A Nut, Jam, 66868A Rod, Adjustment 920181 Nut, -18 ESNA 962980...

  • Page 45: Assembly Drawing #2 10/02

    ® Clarke Fusion 20 IX Assembly Drawing #2 10/02 Beginning with Serial No. AJ 1304 ref. frame ref. frame ® Page -44- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 46: Parts List

    ® Clarke Fusion 20 IX Assemby Drawing #2 Parts List 10/02 Beginning with Serial No. AJ 1304 Item # Part No. Description 81104A Nut, ¼-20 ESNA 438360 Spring, Brake 87026A Washer, Flat ¼ 848508 Swivel, Brake Rod 67158A Rod, Brake...

  • Page 47: Assembly Drawing #3 11/01

    Clarke ® Fusion 20 I and 20 IX Assembly Drawing #3 11/01 43 12 54 55 40 41 ® Page -46- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 48: Parts List

    Clarke ® Fusion 20 I and 20 IX Assemby Drawing #3 Parts List 6/00* Item # Part No. Description Qty 20i 20ix 81104A Nut, ¼-20 ESNA 438360 Spring, Brake 87026A Washer, Flat ¼ 848508 Swivel, Brake Rod 67158A Rod, Brake...

  • Page 49: Assembly Drawing #4 11/01

    ® Clarke Fusion 20 IX Assembly Drawing #4 11/01 Beginning with Serial No. XD 59 24 25 44 41 42 ® Page -48- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 50: Parts List

    ® Clarke Fusion 20 IX Assemby Drawing #4 Parts List 6/00 Beginning with Serial No. XD Item # Part No. Description 81104A Nut, ¼-20 ESNA 438360 Spring, Brake 87026A Washer, Flat ¼ 848508 Swivel, Brake Rod 67158A Rod, Brake 836711...

  • Page 51: Assembly Drawing #5 8/02

    ® Clarke Fusion 20 I and 20 IX Assembly Drawing #5 8/02 ® Page -50- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 52: Parts List

    ® Clarke Fusion 20 I and 20 IX Assembly Drawing #5 Parts List 2/03 Item # Part No. Description Qty 20i 20ix 39008B Battery Tray 871334 Battery, 195AH 12 Volt 41206A Series Cable 47380A Key Switch 87052A Washer, Key Switch...

  • Page 53: Assembly Drawing #6 8/02

    Clarke ® Fusion 20 I and 20 IX Assembly Drawing #6 8/02 Page -52- Clarke ® Operator's Manual -Fusion 20 Burnisher...

  • Page 54: Parts List

    Clarke ® Fusion 20 I and 20 IX Assembly Drawing #6 Parts List 8/02 Item # Part No. Description Qty 20i 20ix 30257A Battery, Cover 50721B Bag (package of 10) 30256R Main Body 77267A Label, Tie Down 77091A Label, Moving Parts 170915 Screw, ¼-20 x...

  • Page 55: Pad Drive Motor Drawing And Parts List

    ® Clarke Fusion 20 I and 20 IX Pad Drive Motor 2.5 HP / 2000 RPM PN 45001C 9/98 Part No. Description Req'd 833104 Field Assembly 52706A Cover 50628A Board Assembly Brush 50629A Bracket Assembly, Comm. 1 830943 Brush Assembly...

  • Page 56: Traverse Motor Drawing And Parts List

    ® Clarke Fusion 20 IX Traverse Motor .25 HP PN 835215 12/95 Prior to Serial #AA Part No. Description Req'd 912325 Lead Assembly 961028 Bolt 831324 Board Assembly Brush 962730 Screw - 10-24 x 1/2 833105 Frame Assembly 902550 Bearing...

  • Page 57: Transaxle Drawing And Parts List

    Clarke ® Fusion 20 I and 20 IX Transaxle 11/01 ® Page -56- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 58: Volt Battery Charger

    Clarke ® Fusion 20 I and 20 IX 36Volt Battery Charger 12/95 WARNING: All electrical repairs must be performed by qualified personnel only. PARTS LIST FOR BATTERY CHARGERS 40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz 40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz...

  • Page 59: Fusion 20 I Electrical Schematic

    ® Clarke Fusion 20 I Electrical Schematic 1/98 ® Page -58- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 60: Fusion 20 Ix Electrical Schematic

    Clarke ® Fusion 20 IX Electrical Schematic 5/99 Clarke ® Operator's Manual - Fusion 20 Burnisher...

  • Page 61: Fusion 20 Ix Connection Diagrams

    Clarke ® Fusion 20 IX Connection Diagram 9/98 77269B ® Page -60- Clarke Operator's Manual -Fusion 20 Burnisher...

  • Page 62: Fusion 20I Connection Diagrams

    Clarke ® Fusion 20 I Connection Diagram 1/98 Clarke ® Operator's Manual - Fusion 20 Burnisher...
  • Page 63 NOTES...
  • Page 64 +31 184 677 200 (201) 864-5503 ALTO Sverige AB, Molndal (Sweden) Aminogatan 18 Clarke ® Box 4029 Clarke American Sanders A.L. Cook S-431 04 Molndal Customer Service Headquarters and Factory +46 31 706 73 00 2100 Highway 265 Springdale, Arkansas 72764...
  • Page 65 (c). Clarke will repair the product and or replace any defective parts without charge within a reasonable time after receipt of the product. Clarke's liability under this warranty is limited to repair of the product and/or replacement of parts and is given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.

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Fusion 201x

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