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VESPA Manuals
Scooter
GTS 250 I.E.
Workshop manual
Table Of Contents - VESPA GTS 250 I.E. Workshop Manual
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:
Manual
(82 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Index Of Topics
5
Characteristics
7
Safety Rules
8
Maintenance Rules
8
Vehicle Identification
9
Dimensions And Mass
9
Engine
10
Transmission
10
Capacities
10
Electrical System
10
Frame And Suspensions
11
Brakes
11
Wheels And Tyres
11
Tightening Torques
12
Table Of Contents
12
Assembly Clearances
14
Cylinder - Piston Assy
15
Crankcase - Crankshaft - Connecting Rod
15
Slot Packing System
16
Products
18
Tooling
19
Maintenance
33
Maintenance Chart
34
Checking The Spark Advance
36
Spark Plug
37
Hub Oil: Check
38
Replacement
39
Air Filter
39
Engine Oil
40
Engine Oil Filter
42
Oil Pressure Warning Light
42
Checking The Ignition Timing
43
Cooling System
43
Braking System
44
Level Check
44
Top-Up
44
Headlight Adjustment
45
Troubleshooting
47
Excessive Oil Consumption/Exhaust Smoke
48
Insufficient Lubrication Pressure
48
Transmission And Brakes
48
Clutch Grabbing Or Performing Inadequately
48
Insufficient Braking
49
Brakes Overheating
49
Steering And Suspensions
49
Heavy Steering
49
Noisy Suspension
50
Suspension Oil Leakage
50
Electrical System Installation
55
Front Side
56
Back Side
61
Ignition
66
Headlights And Automatic Starter Section
67
Lights And Turn Indicators
68
Battery Recharge And Starting
70
Level Indicators And Enable Signals Section
72
Consensuses And Level Indicators
73
Turn Signal Lights
74
Devices And Horn
74
Checks And Inspections
76
Immobiliser
76
Virgin Circuit
79
Diagnostic Codes
80
Diagnostic Code - 1 Flash
81
Diagnostic Code - 2 Flashes
82
Diagnostic Code - 3 Flashes
82
Battery Recharge Circuit
82
Stator Check
82
Recharge System Voltage Check
83
Turn Signals System Check
84
Fuses
84
Dashboard
86
Sealed Battery
87
Battery Installation
88
Connectors
90
Engine From Vehicle
91
Exhaust Assy. Removal
92
Removal Of The Engine From The Vehicle
93
Automatic Transmission
100
Transmission Cover
100
Air Duct
100
Removing The Driven Pulley Shaft Bearing
101
Refitting The Driven Pulley Shaft Bearing
101
Plastic Roller
102
Removing The Driven Pulley
102
Inspecting The Clutch Drum
103
Removing The Clutch
104
Inspecting The Clutch
104
Pin Retaining Collar
105
Removing The Driven Half-Pulley Bearing
105
Inspecting The Driven Fixed Half-Pulley
106
Inspecting The Driven Sliding Half-Pulley
107
Refitting The Driven Half-Pulley Bearing
107
Refitting The Driven Pulley
108
Inspecting The Clutch Spring
109
Refitting The Clutch
109
Drive-Belt
111
Removing The Driving Pulley
111
Inspecting The Rollers Case
112
Refitting The Driving Pulley
113
Refitting The Transmission Cover
114
Removing The Hub Cover
115
Removing The Wheel Axle
115
Removing The Hub Bearings
116
Removing The Wheel Axle Bearings
116
Inspecting The Hub Shaft
117
Inspecting The Hub Cover
117
Refitting The Wheel Axle Bearing
118
Refitting The Hub Cover Bearings
119
Refitting The Hub Bearings
120
Refitting The Ub Cover
120
Removing The Stator
121
Refitting The Stator
122
Refitting The Flywheel Cover
122
Removing The Starter Motor
123
Removing The Flywheel Magneto
123
Inspecting The Flywheel Components
124
Refitting The Free Wheel
124
Refitting The Flywheel Magneto
125
Refitting The Starter Motor
126
Cylinder Assy. And Timing System
126
Removing The Intake Manifold
126
Removing The Rocker-Arms Cover
127
Removing The Timing System Drive
127
Removing The Cam Shaft
129
Removing The Cylinder Head
129
Removing The Valves
130
Removing The Cylinder - Piston Assy
130
Inspecting The Small End
131
Inspecting The Wrist Pin
131
Inspecting The Piston
132
Inspecting The Cylinder
133
Inspecting The Piston Rings
133
Removing The Piston
134
Choosing The Gasket
134
Refitting The Piston Rings
136
Refitting The Cylinder
136
Inspecting The Cylinder Head
137
Inspecting The Timing System Components
137
Inspecting The Valve Sealings
138
Inspecting The Valve Housings
138
Inspecting The Valves
139
Inspecting The Springs And Half-Cones
141
Refitting The Valves
141
Inspecting The Cam Shaft
142
Refitting The Head And Timing System Components
143
Refitting The Rocker-Arms Cover
146
Refitting The Intake Manifold
146
Crankcase - Crankshaft
147
Splitting The Crankcase Halves
147
Inspecting The Crankshaft Alignment
149
Inspecting The Crankcase Halves
150
Inspecting The Crankshaft Plain Bearings
151
Refitting The Crankcase Halves
153
Studs
155
Conceptual Diagrams
155
Oil Pressure Check
157
Oil Pump
159
Removing The Oil Sump
162
Inspecting The By-Pass Valve
163
Refitting The Oil Sump
163
Injection
165
Miu Injection System
166
Precautions
169
Troubleshooting Hints
170
Terminals Setup
171
Ems Circuit Diagram
171
Troubleshooting Procedure
174
Engine Does Not Start
174
Starting Difficulties
175
Engine Stops At Idle
175
Engine Does Not Rev Down
176
Exhaust Backfires In Deceleration
176
Engine Revs Irregularly
177
Poor Performance At Full Throttle
177
Engine Knocking
178
Fuel Supply System
178
Removing The Butterfly Valve
179
Refitting The Butterfly Valve
181
Pump Supply Circuit
181
Circuit Leak Test
188
Fuel Filter Check
189
Inspecting The Injector Circuit
190
Inspecting The Injector Hydraulics
197
Components Location
198
Tachometer
199
Ht Coil
200
Coolant Temperature Sensor
207
Zeroing The Throttle
208
Lambda Probe
210
Signal Check
217
Suspensions
219
Removing The Front Wheel
220
Front Wheel Hub Overhaul
220
Refitting The Front Wheel
222
Steering Column: Removal
222
Overhaul
225
Front Shock Absorber
228
Shock-Absorber - Calliper Bracket
228
Lower Steering Ring Nut
228
Removing The Rear Wheel
231
Refitting The Rear Wheel
231
Swing-Arm: Removal
231
Shock Absorbers
237
Engine And Vehicle Side Swinging Arm Junction Bolt
237
Exhaust Bracket
238
Centre Stand Bolt
238
Side Stand Fixing Bolt
239
Rear Brake Calliper
242
Disc Inspection
247
Front Brake Disc
248
Front Brake Pads
249
Rear Brake Pads
251
Pad Fastening Pin 19.6 ÷
251
Fill
252
Rear - Combined
252
Brake Fluid Level Check
253
Front Brake Pump
254
System Bleed
258
Chassis
261
Seat
262
Rear Rack
263
Rear Handlebar Cover
264
Instrument Panel
264
Front Handlebar Cover
264
Headlight Assy
265
Knee-Guard
265
Taillight Assy
267
Footrest
267
Side Fairings
269
Helmet Bay
269
Fuel Tank
269
Rear Central Cover
270
Front Mudguard
270
Radiator Fan
271
Front Central Cover
272
Pre-Delivery
273
Aesthetic Inspection
274
Tightening Torques Inspection
274
Wheel Screw
274
Levels Check
275
Road Test
275
Static Test
276
Functional Inspection
276
Time
277
Crankcase
278
Cylinder Assy
280
Cylinder Head Assy
281
Rocker Arms Support Assy
282
Cylinder Head Cover
282
Oil Filter
283
Flywheel Cover
284
Driven Pulley
284
Final Gear Assy
286
Driving Pulley
287
Starter Motor
289
Flywheel Magneto
290
Butterfly Valve
291
Exhaust Pipe
292
Air Cleaner
293
Frame
294
Centre-Stand
295
Footrests
295
Rear Cover
296
Underseat Compartment
297
Plate Holder
298
Mudguard
299
Radiator
301
Rear Shock-Absorber
302
Steering Column Bearings
303
Handlebar Covers
304
Handlebar Components
305
Swing-Arm
306
Locks
309
Front Wheel
311
Rear Wheel
312
Electric Devices
313
Transmissions
314
Front Suspension
315
Stickers
317
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Table of Contents
Troubleshooting
Troubleshooting
47
Troubleshooting hints
170
Troubleshooting procedure
174
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