VESPA GTS 250 I.E. Manuals

Manuals and User Guides for VESPA GTS 250 I.E.. We have 2 VESPA GTS 250 I.E. manuals available for free PDF download: Workshop Manual, Manual

VESPA GTS 250 I.E. Workshop Manual (318 pages)

Brand: VESPA | Category: Scooter | Size: 27.93 MB

Index of Topics
5
Characteristics
7
Maintenance Rules
8
Safety Rules
8
Dimensions and Mass
9
Vehicle Identification
9
Capacities
10
Electrical System
10
Engine
10
Transmission
10
Brakes
11
Frame and Suspensions
11
Wheels and Tyres
11
Table of Contents
12
Tightening Torques
12
Assembly Clearances
14
Crankcase - Crankshaft - Connecting Rod
15
Cylinder - Piston Assy
15
Slot Packing System
16
Products
18
Tooling
19
Maintenance
33
Maintenance Chart
34
Checking the Spark Advance
36
Spark Plug
37
Hub Oil: Check
38
Air Filter
39
Replacement
39
Engine Oil
40
Engine Oil Filter
42
Oil Pressure Warning Light
42
Checking the Ignition Timing
43
Cooling System
43
Braking System
44
Level Check
44
Top-Up
44
Headlight Adjustment
45
Troubleshooting
47
Clutch Grabbing or Performing Inadequately
48
Excessive Oil Consumption/Exhaust Smoke
48
Insufficient Lubrication Pressure
48
Transmission and Brakes
48
Brakes Overheating
49
Heavy Steering
49
Insufficient Braking
49
Steering and Suspensions
49
Noisy Suspension
50
Suspension Oil Leakage
50
Electrical System
51
Electrical System Installation
55
Front Side
56
Back Side
61
Ignition
66
Headlights and Automatic Starter Section
67
Lights and Turn Indicators
68
Battery Recharge and Starting
70
Level Indicators and Enable Signals Section
72
Consensuses and Level Indicators
73
Devices and Horn
74
Turn Signal Lights
74
Checks and Inspections
76
Immobiliser
76
Virgin Circuit
79
Diagnostic Codes
80
Diagnostic Code - 1 Flash
81
Battery Recharge Circuit
82
Diagnostic Code - 2 Flashes
82
Diagnostic Code - 3 Flashes
82
Stator Check
82
Recharge System Voltage Check
83
Fuses
84
Turn Signals System Check
84
Dashboard
86
Sealed Battery
87
Battery Installation
88
Connectors
90
Engine from Vehicle
91
Exhaust Assy. Removal
92
Removal of the Engine from the Vehicle
93
Engine
99
Air Duct
100
Automatic Transmission
100
Transmission Cover
100
Refitting the Driven Pulley Shaft Bearing
101
Removing the Driven Pulley Shaft Bearing
101
Plastic Roller
102
Removing the Driven Pulley
102
Inspecting the Clutch Drum
103
Inspecting the Clutch
104
Removing the Clutch
104
Pin Retaining Collar
105
Removing the Driven Half-Pulley Bearing
105
Inspecting the Driven Fixed Half-Pulley
106
Inspecting the Driven Sliding Half-Pulley
107
Refitting the Driven Half-Pulley Bearing
107
Refitting the Driven Pulley
108
Inspecting the Clutch Spring
109
Refitting the Clutch
109
Drive-Belt
111
Removing the Driving Pulley
111
Inspecting the Rollers Case
112
Refitting the Driving Pulley
113
Refitting the Transmission Cover
114
Removing the Hub Cover
115
Removing the Wheel Axle
115
Removing the Hub Bearings
116
Removing the Wheel Axle Bearings
116
Inspecting the Hub Cover
117
Inspecting the Hub Shaft
117
Refitting the Wheel Axle Bearing
118
Refitting the Hub Cover Bearings
119
Refitting the Hub Bearings
120
Refitting the Ub Cover
120
Removing the Stator
121
Refitting the Flywheel Cover
122
Refitting the Stator
122
Removing the Flywheel Magneto
123
Removing the Starter Motor
123
Inspecting the Flywheel Components
124
Refitting the Free Wheel
124
Refitting the Flywheel Magneto
125
Cylinder Assy. and Timing System
126
Refitting the Starter Motor
126
Removing the Intake Manifold
126
Removing the Rocker-Arms Cover
127
Removing the Timing System Drive
127
Removing the Cam Shaft
129
Removing the Cylinder Head
129
Removing the Cylinder - Piston Assy
130
Removing the Valves
130
Inspecting the Small End
131
Inspecting the Wrist Pin
131
Inspecting the Piston
132
Inspecting the Cylinder
133
Inspecting the Piston Rings
133
Choosing the Gasket
134
Removing the Piston
134
Refitting the Cylinder
136
Refitting the Piston Rings
136
Inspecting the Cylinder Head
137
Inspecting the Timing System Components
137
Inspecting the Valve Housings
138
Inspecting the Valve Sealings
138
Inspecting the Valves
139
Inspecting the Springs and Half-Cones
141
Refitting the Valves
141
Inspecting the Cam Shaft
142
Refitting the Head and Timing System Components
143
Refitting the Intake Manifold
146
Refitting the Rocker-Arms Cover
146
Crankcase - Crankshaft
147
Splitting the Crankcase Halves
147
Inspecting the Crankshaft Alignment
149
Inspecting the Crankcase Halves
150
Inspecting the Crankshaft Plain Bearings
151
Refitting the Crankcase Halves
153
Conceptual Diagrams
155
Studs
155
Oil Pressure Check
157
Oil Pump
159
Removing the Oil Sump
162
Inspecting the By-Pass Valve
163
Refitting the Oil Sump
163
Injection
165
MIU Injection System
166
Precautions
169
Troubleshooting Hints
170
EMS Circuit Diagram
171
Terminals Setup
171
Engine Does Not Start
174
Troubleshooting Procedure
174
Engine Stops at Idle
175
Starting Difficulties
175
Engine Does Not Rev down
176
Exhaust Backfires in Deceleration
176
Engine Revs Irregularly
177
Poor Performance at Full Throttle
177
Engine Knocking
178
Fuel Supply System
178
Removing the Butterfly Valve
179
Pump Supply Circuit
181
Refitting the Butterfly Valve
181
Circuit Leak Test
188
Fuel Filter Check
189
Inspecting the Injector Circuit
190
Inspecting the Injector Hydraulics
197
Components Location
198
Tachometer
199
HT Coil
200
Coolant Temperature Sensor
207
Zeroing the Throttle
208
Lambda Probe
210
Signal Check
217
Suspensions
219
Front Wheel Hub Overhaul
220
Removing the Front Wheel
220
Refitting the Front Wheel
222
Steering Column: Removal
222
Overhaul
225
Front Shock Absorber
228
Lower Steering Ring Nut
228
- Shock-Absorber - Calliper Bracket
  228
- Refitting the Rear Wheel
  231
- Removing the Rear Wheel
  231
- Swing-Arm: Removal
  231
Engine and Vehicle Side Swinging Arm Junction Bolt
237
- Shock Absorbers
  237
- Centre Stand Bolt
  238
- Exhaust Bracket
  238
- Side Stand Fixing Bolt
  239
  - Braking System
    241
  - Rear Brake Calliper
    242
  - Disc Inspection
    247
  - Front Brake Disc
    248
  - Front Brake Pads
    249
  - Pad Fastening Pin 19.6 ÷
    251
  - Rear Brake Pads
    251
  - Fill
    252
  - Rear - Combined
    252
  - Brake Fluid Level Check
    253
  - Front Brake Pump
    254
  - Cooling System
    257
  - System Bleed
    258
  - Chassis
    261
  - Seat
    262
  - Rear Rack
    263
  - Front Handlebar Cover
    264
  - Instrument Panel
    264
  - Rear Handlebar Cover
    264
  - Headlight Assy
    265
  - Knee-Guard
    265
  - Footrest
    267
  - Taillight Assy
    267
  - Fuel Tank
    269
  - Helmet Bay
    269
  - Side Fairings
    269
  - Front Mudguard
    270
  - Rear Central Cover
    270
  - Radiator Fan
    271
  - Front Central Cover
    272
  - Pre-Delivery
    273
  - Aesthetic Inspection
    274
  - Electrical System
    274
  - Tightening Torques Inspection
    274
  - Wheel Screw
    274
    
    Levels Check
    275
    
    Road Test
    275
    
    Functional Inspection
    276
    
    Static Test
    276
    
    Time
    277
    
    Crankcase
    278
    
    Engine
    278
    
    Cylinder Assy
    280
    
    Cylinder Head Assy
    281
    
    Cylinder Head Cover
    282
    
    Rocker Arms Support Assy
    282
    
    Oil Filter
    283
    
    Driven Pulley
    284
    
    Flywheel Cover
    284
    
    Oil Pump
    285
    
    Final Gear Assy
    286
    
    Driving Pulley
    287
    
    Transmission Cover
    288
    
    Starter Motor
    289
    
    Flywheel Magneto
    290
    
    Butterfly Valve
    291
    
    Exhaust Pipe
    292
    
    Air Cleaner
    293
    
    Frame
    294
    
    Centre-Stand
    295
    
    Footrests
    295
    
    Rear Cover
    296
    
    Underseat Compartment
    297
    
    Plate Holder
    298
    
    Mudguard
    299
    
    Fuel Tank
    300
    
    Radiator
    301
    
    Rear Shock-Absorber
    302
    
    Steering Column Bearings
    303
    
    Handlebar Covers
    304
    
    Handlebar Components
    305
    
    Swing-Arm
    306
    
    Instrument Panel
    307
    
    Seat
    307
    
    Rear Rack
    308
    
    Locks
    309
    
    Turn Signal Lights
    310
    
    Front Wheel
    311
    
    Rear Wheel
    312
    
    Electric Devices
    313
    
    Transmissions
    314
    
    Front Suspension
    315
    
    Braking System
    316
    
    Stickers
    317

VESPA GTS 250 I.E. Manual (82 pages)

Brand: VESPA | Category: Motorcycle | Size: 0.9 MB

Table of Contents
5
Vehicle

7
- Dashboard
  9
- Analogue Instrument Panel
  10
- Clock
  11
- Key Switch
  12
  - Locking the Steering Wheel
    12
  - Releasing the Steering Wheel
    13
- Switch Direction Indicators
  13
- Horn Button
  14
- Light Switch
  14
- Start-Up Button
  15
- Engine Stop Button
  15
- The Immobilizer System
  15
  - Keys
    16
  - Immobilizer Device Enabled Indicator Led
    17
  - Operation
    17
  - Programming the Immobilizer System
    18
- Accessing the Fuel Tank
  19
  - Opening the Saddle
    20
- Identification
  21
- Rear Top Box Opening
  22
Use

23
- Checks
  24
- Refuelling
  24
- Tyre Pressure
  26
- Shock Absorbers Adjustment
  27
- Running in
  28
- Starting up the Engine
  28
  - Precautions
    29
- Difficult Start up
  30
- Stopping the Engine
  30
- Stand
  31
- Automatic Transmission
  31
- Safe Driving
  32
- Rear Rack
  34
Maintenance

35
- Engine Oil Level
  36
  - Engine Oil Level Check
    36
  - Engine Oil Top-Up
    36
  - Warning Light (Insufficient Oil Pressure)
    37
  - Engine Oil Change
    37
- Hub Oil Level
  39
- Tyres
  41
- Spark Plug Dismantlement
  42
- Removing the Air Filter
  43
- Cooling Fluid Level
  44
- Checking the Brake Oil Level
  46
- Battery
  47
  - Use of a New Battery
    48
- Long Periods of Inactivity
  49
- Fuses
  50
- Front Light Group
  54
  - Headlight Adjustment
    57
- Front Direction Indicators
  58
- Rear Optical Unit
  58
- Rear Turn Indicators
  59
- Rear-View Mirrors
  59
- Front and Rear Disc Brake
  59
- Puncture
  60
- Periods of Inactivity
  61
- Cleaning the Vehicle
  62
Technical Data

67
- Toolkit
  72
Spare Parts and Accessories

73
- Warnings
  74
Scheduled Maintenance

77

VESPA Categories

Scooter Motorcycle Toy

More VESPA Manuals

VESPA GTS 250 I.E. Manuals

VESPA GTS 250 I.E. Workshop Manual (318 pages)

Table of Contents

VESPA GTS 250 I.E. Manual (82 pages)

Table of Contents

Vehicle

Use

Maintenance

Technical Data

Spare Parts and Accessories

Scheduled Maintenance

Related Products

VESPA Categories