Sea-doo 2005 3D RFI Operator's Manual
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Sea-doo 2005 3D RFI Operator's Manual

Sea-doo 2005 3D RFI Operator's Manual

2005 3d rfi
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Summary of Contents for Sea-doo 2005 3D RFI

  • Page 1 2 1 9 0 0 0 3 6 4 www.SeaDooManuals.net...
  • Page 2 Bombardier Recreational Products Inc. or its affiliates: XP-S Mineral Injection Oil Sea-Doo LK ® XP-S Synthetic 2–stroke Oil O.P.A.S. Sea-Doo Synthetic Grease Rotax 4–TEC DESS ® Sea-Doo O.T.A.S. Printed in Canada. (smo2005-001 en SH) ®™Trademarks of Bombardier Recreational Products Inc. or its affiliates.
  • Page 3 Furthermore, in the marine industry, the WARRANTY section in this guide, FRONT is referred to BOW and REAR and/or an authorized Sea-Doo dealer. as STERN. In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreation- al Products Inc.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION INTRODUCTION ..............8 SAFETY CHECK LIST..
  • Page 5 16) Flushing Connector............38 17) Bilge Drain Plugs ............38 18) Jet Pump Nozzle..
  • Page 6 POST-OPERATION CARE............64 General Care ..............64 Additional Care for Foul Water or Salt Water ..
  • Page 7 ® BRP NORTH AMERICA LIMITED WARRANTY: 2005 SEA-DOO PERSONAL WATERCRAFT ............105...

  • Page 8: Safety Information

    SAFETY INFORMATION ____________ ____________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 9: Introduction

    This safety section is for initial refer- Congratulations, you are now the ence and its content is therefore limit- proud owner of a Sea-Doo personal watercraft. You have selected one ed. section It should be read in con- of the most popular watercraft on junction with the rest of this Opera- water.

  • Page 10: Safety Check List

    SAFETY CHECK LIST A PWC will not self-right if capsized. To fully appreciate the pleasures, en- The operator must know the proper joyment and excitement of boating there are some basic rules that should righting procedure as explained in the be observed and followed by any Operator’s Guide.

  • Page 11: Getting Underway

    GETTING UNDERWAY To Wear The operator must wear a Coast Guard approved Personal Flotation Device (PFD) that is suitable for PWC use. An operator should have ready access to shatterproof glasses should riding conditions or personal preference war- rant. Wind, water spray and speed may cause a person’s eyes to water and create blurred vision.
  • Page 12 ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 13: Helmets

    “bucket”, and put severe authorized Sea-Doo dealer. Such re- stresses on the neck or spine. This quired safety items usually include, could result in choking, severe or per- without limitation, a sound signaling manent neck or spine injury, or death.

  • Page 14: To Do

    To Do Read and understand all warning/cau- tion labels on your Sea-Doo PWC, your Operator’s Guide, all other safety documents, and watch properly your safety videocassette, before operat- ing. Always keep in mind that the “ “ symbol, the Warning symbol,...

  • Page 15: Operation

    OPERATION Collision Avoidance Ride within your limits and level of riding ability. Avoid aggressive ma- Do not release throttle when trying to neuvers to reduce the risk of loss of steer away from objects. You need control, ejection and collision. Under- throttle to steer.

  • Page 16: Maneuverability Of The Watercraft

    Maneuverability of the In shallow water, proceed with caution and at very low speeds. Grounding Watercraft or abrupt stops may result in injury. Do not overload the watercraft or take Debris may also be picked up and be on a passenger. Overloading can af- thrown rearward by the jet pump onto fect maneuverability, stability and per- people or property.

  • Page 17: Operating Rules

    OPERATING RULES Operating a watercraft can be com- Meeting Head-On pared with driving unmarked high- Keep right. ways and roads. To prevent collisions or avoid other boaters, a system of operating rules must be followed. It’s not only common sense... it’s the law! Remember these Rules of the Road...

  • Page 18: Web Sites

    WEB SITES Sea-Doo website: www.sea-doo.com Canadian Coast Guard www.ccg-gcc.gc.ca/obs-bsn/sbg-gsn/ main_e.htm (Office of Boating Safety) www.uscgboating.org/regulations/ United States Coast Guard boating_laws.htm Alabama www.dcnr.state.al.us/mp/menu.htm Alaska www.dnr.state.ak.us/parks/boating Arizona www.azgfd.com Arkansas www.agfc.state.ar.us/ California www.dbw.ca.gov Colorado http://parks.state.co.us/boating/ Connecticut http://dep.state.ct.us/rec/prgactiv.htm Delaware www.dnrec.state.de.us/fw/index.htm Florida (freshwater) http://floridaconservation.org/law Florida (saltwater) www.dep.state.fl.us/law...
  • Page 19 New Hampshire www.state.nh.us/safety/ss/links.html New Jersey www.state.nj.us/mvs/boats.htm www.emnrd.state.nm.us/nmparks/pages/ New Mexico question/regulate/rules/nmac172.pdf www.ncwildlife.org/ North Carolina fs_index_02_regulations.htm North Dakota http://www.state.nd.us/gnf/boating/ Ohio www.dnr.state.oh.us/odnr/watercraft Oregon www.osmb.state.or.us Pennsylvania www.fish.state.pa.us Rhode Island www.state.ri.us/dem/topics/boating.htm www.dnr.state.sc.us/etc/boating.html South Carolina www.state.sd.us/gfp/divisionwildlife/ South Dakota boating/index.htm Tennessee www.state.tn.us/twra/boatmain.html Texas www.tpwd.state.tx.us/boat/boat.htm Utah www.stateparks.utah.gov/parks/safety.htm Virginia www.dgif.state.va.us/boating Washington www.parks.wa.gov/boating.asp...

  • Page 20: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS The following labels are on your watercraft. If missing or damaged, they can be replaced free of charge. See an authorized Sea-Doo dealer. Please read the following labels carefully before operating this watercraft. “MOTO“ CONFIGURATION (IF SO EQUIPPED)
  • Page 21 KART SEAT CONFIGURATION (IF SO EQUIPPED) Label 1 To reduce the risk of SEVERE INJURY or DEATH: WEAR A PERSONAL FLOTATION DEVICE (PFD). All riders must wear a Coast Guard approved PFD that is suitable for personal watercraft (PWC) use. WEAR PROTECTIVE CLOTHING.
  • Page 22 Label 2 Label 3 Label 4 Label 5 ____________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 23 Label 6 ___________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...
  • Page 24 Label 7 Label 8 Label 10 WARNING / AVERTISSEMENT PRESSURIZED FUEL Do not unscrew protective cap. Must be used only by Bombardier certified technician. Do not operate the watercraft without cap properly installed. ESSENCE SOUS PRESSION Ne pas dévisser le capuchon protecteur. Réservé...
  • Page 25 Label 11 Label 14 IF SO EQUIPPED Label 12 SOME MODELS Label 13 ___________ ___________ SAFETY INFORMATION www.SeaDooManuals.net...

  • Page 26: Vehicle Information

    VEHICLE INFORMATION _____________________ www.SeaDooManuals.net...

  • Page 27: Registration Number Location

    REGISTRATION NUMBER LOCATION All personal watercraft are required by federal law to be registered and legally numbered. Due to space availability for proper display of registration number, refer to follow- ing illustration for location. The registration number should appear on each side of the watercraft.

  • Page 28: Identification Numbers

    IDENTIFICATION NUMBERS Engine The main components of the water- craft (engine and hull) are identified The Engine Identification Number by different serial numbers. It may (E.I.N.) is located on the upper sometimes become necessary to lo- crankcase on PTO (Power Take-Off) cate these numbers for warranty pur- side.

  • Page 29: Controls/Instruments/Equipments

    CONTROLS/INSTRUMENTS/EQUIPMENTS NOTE: Some components do not apply or are optional on some models. “VERT” CONFIGURATION ______________________ www.SeaDooManuals.net...
  • Page 30 “MOTO” CONFIGURATION (IF SO EQUIPPED) KART CONFIGURATION (IF SO EQUIPPED) 1. Safety Lanyard (engine cut-off cord) 16. Flushing Connector 2. Handlebar 17. Bilge Drain Plugs 3. Handlebar Adjuster 18. Jet Pump Nozzle 4. Throttle Lever 19. VTS Adjuster 5. Engine Start/Stop Button 20.

  • Page 31: Controls/Instruments/Equipments Functions

    CONTROLS/INSTRUMENTS/EQUIPMENTS FUNCTIONS 1) Safety Lanyard (engine cut-off cord) The safety lanyard cap should be se- curely snapped onto its post to be fully operational. 1. Safety lanyard cap on the post 2. Safety lanyard secured on operator's PFD 1. Safety lanyard on its post Pulling the safety lanyard cap from its post stops the engine operation.

  • Page 32: Handlebar

    WARNING your watercraft. Prior to using the watercraft: To have additional safety lanyard, refer to an authorized Sea-Doo dealer. – Ensure handlebar is properly ad- justed and locked. 2) Handlebar – Locate and practice using start/stop button.

  • Page 33: Throttle Lever

    1. Throttle lever O.T.A.S. System (Off-Throttle Assisted Steering) O.T.A.S. (Off-Throttle Assist- ed Steering) system provides addi- tional maneuverability in off-throttle situations. The O.T.A.S. system is electronically activated and slight- 1. Handlebar adjuster ly increases engine speed under a 2. Handlebar 3.

  • Page 34: Indicator Light Cluster

    Models without Fuel Level Lights As a reserve indicator, the beeper will turn on when roughly 5L (1.3 U.S. gal.) is left and will remain on until tank is re- filled. Refer to the TROUBLESHOOT- ING section for the coded signals. 1.

  • Page 35: Fuel Tank Cap

    WARNING Always stop the engine before re- fueling. Fuel is flammable and ex- plosive under certain conditions. Always work in a well ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Fu- el tank may be pressurized, turn cap slowly when opening.
  • Page 36 WARNING Components inside engine com- partment may be hot. When start- ing or operating the engine, do not touch any electrical part. Nev- er leave any object, rag, tool, etc., in the engine compartment or in the bilge. 1. Steering pole at its highest position 2.

  • Page 37: Oil Injection Reservoir Cap

    A distinctive snap will be felt when en- Fire Extinguisher Storage Area gaging the engine cover latch. Make Referring to the above illustration in sure the engine cover is secure by giv- ENGINE COVER LATCH, that area in- ing it a tug. If the engine cover can- cludes an area to store an approved not be latched easily, check to make fire extinguisher (sold separately).

  • Page 38: Air Intake Opening

    Bow Eyelet 1. Oil injection reservoir cap 1. Bow eyelet To add injection oil in the reservoir, un- Stern Eyelet screw the cap counterclockwise. Do These eyelets can be used for tie- not overfill. down purposes. Reinstall cap and fully tighten. WARNING Do not overfill.

  • Page 39: Cooling System Bleed Outlet

    TION CARE and look for COOLING SYSTEM FLUSHING or refer to an CAUTION: Make sure the drain authorized Sea-Doo dealer for ser- plugs are properly secured prior to vicing. launching the watercraft in the wa- ter.

  • Page 40: Vts Adjuster (If So Equipped)

    20) Jet Pump Water Intake The water is drawn in by the impeller through this opening. The water in- take grate minimizes the entry of for- eign objects into the propulsion sys- tem. WARNING Keep away from intake grate while engine is on.

  • Page 41: Rear Access Cover

    23) Rear Access Cover 25) “Moto” Seat Release Button (if so equipped) NOTE: If the “moto“ seat is in- stalled, stow it into steering pole. This button is used to unlatch the “mo- Refer to “MOTO” SEAT INSTALLA- to“ seat stowed into the steering pole. TION/STOWAGE.
  • Page 42 CAUTION: Ensure to maintain the seat high enough so as to have room to pull the seat post out with- out touching the body. Pull the red locking lever rearward and pull the post out of the seat. 1. Lock lever 1.
  • Page 43 1. Post vertical 1. Slide seat rearward 2. Receiver 2. Firmly push seat down Lift the receiver cap and hold open Ensure the seat is properly locked by while inserting the seat post in receiv- pulling up on it. er. Ensure post knuckle is fully insert- ed into the receiver.
  • Page 44 1. Hold steering pole Push the seat forward so that the seat Firmly push the post in the seat until post becomes vertical. Lift the seat to you hear a “clunk“. release the post from its receiver. CAUTION: Make sure to maintain the seat high enough so that the post clears the body when rotated forward into the seat.

  • Page 45: Moto" Seat Post Receiver

    If you cannot rest your feet com- fortably on the footr ests, install the footrest spacers (refer to your autho- rized Sea-Doo dealer for more infor- mation). This will help achieve a more stable riding position. ______________________ www.SeaDooManuals.net...

  • Page 46: Steering Pole Retainer (If So Equipped)

    The spacers have 2 steps to accom- modate different rider heights. Use the one that best suits your leg size. Make sure to latch the spacers secure- ly in the footwells of the watercraft. 1. Lever 2. Push and hold 3.
  • Page 47 Continue lowering the steering pole down until the retainer can be insert- ed into the body hook. Then, push re- tainer to lock in position. 1. Position retainer in body hook 2. Push to lock ______________________ www.SeaDooManuals.net...

  • Page 48: Liquids

    Fu- el tank may be pressurized, turn Use only two-stroke engine injection cap slowly when opening. Never oil sold by authorized Sea-Doo dealers. use an open flame to check fuel level. When fueling, keep water- MODELS OIL TYPE craft level.

  • Page 49: Oil Injection System

    If a tem and it should be bled. Immedi- high quality equivalent were avail- ately refer to an authorized Sea-Doo able, it could be used. dealer to have the oil injection sys- tem inspected.

  • Page 50: Break-In Period

    CAUTION: Scrupulously follow the instructions of this section. Failure to do so may reduce the engine’s life and/or performance. With Sea-Doo watercraft powered by Rotax ® engines, a break-in period of 10 hours is required before continuous operation at full throttle.

  • Page 51: Pre-Operation Checks

    PRE-OPERATION CHECKS WARNING The pre-operation check is very important prior to operating the water- craft. Always check the proper operation of critical controls, safety fea- tures and mechanical components, before starting as listed hereinafter. If not done as specified here, severe injury or death might occur. Bring all safety equipment required by local laws.

  • Page 52: Hull

    NOTE: Pay attention that some water sary. If any obstruction can not be re- will also flow out of exhaust outlet. moved, refer to an authorized Sea-Doo Make sure water is effectively flowing dealer for servicing. out of jet pump.

  • Page 53: Battery

    Battery Steering Pole Check steering pole up and down WARNING movement for free and smooth op- eration. Pay attention to the weight Verify tightness of battery cables to feeling of the pole. It can be adjust- their posts and condition of battery Refer to CONTROLS/INSTRU- retaining bracket(s)/fasteners.

  • Page 54: Optional Configurations

    Optional Configurations Refer to CONTROLS/INSTRUMENTS/ EQUIPMENTS. WARNING To make sure you are in a riding position that allows you to be in control of the watercraft, always check that any optional seat or accessory that you are using are properly latched and stable before turning on the watercraft engine.

  • Page 55: Operating Instructions

    Become thorough- ly familiar with all controls and the function of each. Should any control or instruction not be fully understood, refer to an authorized Sea-Doo dealer. This watercraft is designed for one person only. WARNING WARNING – Never allow a passenger on- board.
  • Page 56 When first using the watercraft, the Steering operator should become familiar with the use of the variable trim system (VTS) at varying speeds and water con- ditions. A mid-range trim is generally used when cruising. Experience alone will dictate the best trim for the condi- tions.
  • Page 57 WARNING Throttle should be applied and handlebar turned to change the direction of the watercraft. Steer- ing efficiency will differ depending on load, water conditions and en- vironmental factors such as the wind. Unlike a car, a watercraft needs some throttle to turn.

  • Page 58: Boarding The Watercraft

    We recommend that you familiarize yourself with this feature during your first ride. Boarding the Watercraft General As with any watercraft, boarding should be done carefully and engine should not be running. WARNING Engine should be OFF when boarding the watercraft. Keep limbs away from jet or intake NOTE:...
  • Page 59 CAUTION: Starting the engine or operating the watercraft in shallow water can draw sand, pebbles, or rocks through the jet pump, which might damage the impeller or other pump components. Boarding in Deep Water Swim to the rear of the watercraft. Put your hands on the boarding plat- form and pull yourself up until your knee can reach the boarding platform,...

  • Page 60: Starting

    NOTE: When boarding a watercraft with the kart seat configuration (if so equipped), you can use the seat as an additional support point to keep your balance. Once aboard, take the appropriate rid- ing position. Starting Preparation Before unloading the watercraft from the trailer, it can be started for about 10 seconds to verify proper operation.

  • Page 61: Riding

    Riding NOTE: If you hear anything other than 2 short beeps from DESS sys- Evenly accelerate to reach deeper wa- tem, it indicates a particular condition ter. Do not apply full throttle until the that should be corrected. Refer to the engine is warm.
  • Page 62 CAUTION: Hanging to handlebar WARNING while falling might damage the To avoid loss of control, always steering pole or other components. make sure that seat is properly The steering pole length multiply locked in prior to operating the the effect of your weight and this watercraft.

  • Page 63: Rough Water Or Poor Visibility Operation

    Stopping/Docking WARNING The watercraft is slowed down by wa- – In the kart configuration, the ter drag. The stopping distance will proper riding position is to sit on vary depending on the watercraft size, the kart seat. It is not advisable weight, speed, water surface condi- to ride in the “vert”...

  • Page 64: Beaching

    Beaching CAUTION: It is not recommended to run the watercraft to the beach. Come slowly to the beach and shut off the engine using the safety lanyard before water depth is less than 90 cm (3 ft) under the lowest rear portion of the hull, then pull the watercraft to the beach.

  • Page 65: Post-Operation Care

    POST-OPERATION CARE Cooling System Flushing WARNING and Engine Internal Allow engine to cool before per- Lubrication forming any maintenance. General General Care Flushing the cooling system with fresh Take the watercraft out of the water water is essential to neutralize corrod- every day to prevent marine organism ing effects of salt or other chemical growth.
  • Page 66 NOTE: The quick connect adapter has to be removed once the procedure is completed. Flushing and Lubrication To flush cooling system, start the en- gine then immediately open the water tap. WARNING Components inside the engine compartment may be hot. Keep away from electrical parts or jet pump area when engine is run- 1.

  • Page 67: Anticorrosion Treatment

    Remove both spark plugs and spray BOMBARDIER LUBE or an equivalent lubricant into each cylinder. Remove safety lanyard from its post. Depress the throttle lever at full throt- tle position and hold. Reinstall the safety lanyard cap on its post. Crank the engine a few turns to distrib- ute the oil on the cylinder walls.

  • Page 68: Special Procedures

    CARE. move blockage manually. If engine still overheats, refer to an au- On-Beach Water Cleaning thorized Sea-Doo dealer for servicing. WARNING Jet Pump Water Intake and Impeller Cleaning Always remove safety lanyard cap...

  • Page 69: Capsized Watercraft

    Bring the watercraft to be serviced by Capsized Watercraft an authorized Sea-Doo dealer as soon as possible. The watercraft is designed so that it should not turn over easily. Further- CAUTION:...

  • Page 70: Fuel-Flooded Engine

    Water pressed. Special precautions should be taken Crank engine several times to allow when towing a Sea-Doo watercraft on water to escape from spark plug open- the water. ings. The maximum recommended towing Release throttle lever.

  • Page 71: Low-Charge Battery Condition

    Fail- ure to do so will result in severe damage to the engine. Low-Charge Battery Condition See an authorized Sea-Doo dealer to recharge or replace the battery. WARNING Do not charge or boost the battery while installed in the watercraft.

  • Page 72: Maintenance Information

    MAINTENANCE INFORMATION _____________________ www.SeaDooManuals.net...

  • Page 73: Engine Emissions Information

    When performing service on all 1999 taining to the EPA requirements on ex- and more recent Sea-Doo watercrafts haust emissions for marine products. that carry an emissions control infor- For more detailed information on this...

  • Page 74: General

    Only perform servicing procedures which are detailed in this safety sec- tion. Further assistance or informa- tion can be obtained from your au- thorized Sea-Doo dealer. In many instances proper tools and training is required for certain servicing or repair procedures.

  • Page 75: Maintenance Chart

    The following maintenance chart gives guidelines for regular watercraft servicing scheduled to be performed by you and/or by an authorized Sea-Doo dealer. The schedule should be adjusted according to operating conditions and use.
  • Page 76 I: INSPECT, VERIFY, CLEAN, ADJUST, EVERY LUBRICATE OR REPLACE IF NECESSARY TO BE C: CLEAN First PERFORMED 25 h 50 h 10 h 100 h or L: LUBRICATE 1 year 3 months 6 months R: REPLACE FUEL SYSTEM I ➀ Throttle cable Customer Fuel injection system sensors...
  • Page 77 I: INSPECT, VERIFY, CLEAN, ADJUST, EVERY LUBRICATE OR REPLACE IF NECESSARY TO BE C: CLEAN First PERFORMED 25 h 50 h 10 h 100 h or L: LUBRICATE 1 year 3 months 6 months R: REPLACE O.T.A.S. SYSTEM O.T.A.S. system operation Dealer PROPULSION SYSTEM I ➁...

  • Page 78: Maintenance

    MAINTENANCE WARNING Only perform procedures as de- tailed in this guide. It is recom- mended that the assistance of an authorized Sea-Doo dealer be peri- odically obtained on other compo- nents/systems not covered in this guide. Unless otherwise speci- fied, engine must not be running...

  • Page 79: Throttle Cable Inspection

    Repeat the test for each ad- the straight ahead position, the jet justable handlebar position. Refer to pump nozzle should be in the same an authorized Sea-Doo dealer if neces- direction allowing the watercraft to sary. run in a straight line.

  • Page 80: Handlebar And Adjuster Operation

    BOMBARDIER out the post without releasing the LUBE. If it is still stiff, refer to an au- latch. thorized Sea-Doo dealer. Make sure there is no excessive play in the han- WARNING dlebar. If any of the above tests fail, do not WARNING use the “moto“...

  • Page 81: System

    Engine speed should increase. Otherwise, repeat the test and turn handlebar earlier after throttle release. If the RPM still does not increase, re- fer to an authorized Sea-Doo dealer. VTS Adjustment (if so equipped) Turn the adjuster knob so that the noz- zle reaches its highest position.

  • Page 82: Fuses

    If a fuse has burnt out, the source of the malfunction must be determined and corrected be- fore restarting. See an authorized Sea-Doo dealer for servicing. Fuses can be found on the VCM (Vehi- cle Control Module) and beside. To access fuses, remove engine cov- er and lock the steering pole with the holder in the upright position.

  • Page 83: General Inspection And Cleaning

    General Inspection and F4 : 10A, Ignition coil and starter sole- noid Cleaning F5 : 3A, Injector 1 Inspection F6 : 3A, Injector 2 Remove engine cover and lock the Remove fuse cover from VCM. steering pole with the holder in the up- Use the tabs of the fuse cover to re- right position.
  • Page 84 Cleaning To clean the carpets, use 3M™ Citrus The bilge should be cleaned by an Base Cleaner (24 oz spay can) or the authorized Sea-Doo dealer to remove equivalent. any fuel/oil/electrolyte deposits and mildew. Stains may be removed from seat and fiberglass with Knight’s Spray-Nine...

  • Page 85: Trailering, Storage And Preseason Preparation

    (if so equipped) normal operating position. If a Sea-Doo cover is not used, the steering pole must be locked down to Check the laws and regulations in your prevent any movement during trans- area that apply, especially the rules portation.

  • Page 86: Storage

    It is strongly recommended that the watercraft be serviced by an autho- rized Sea-Doo dealer for storage but the following operations can be per- formed by you with a minimum of tools.
  • Page 87 It may be necessary to posi- be drained and reservoir cleaned. Re- tion the end of the hose in a lower area fer to an authorized Sea-Doo dealer for of the bilge to allow proper drainage. this operation. Grease lubrication point(s) of propul- sion system as explained in MAINTE- NANCE section.
  • Page 88 TION CARE. NOTE: When available, it is rec- ommended to use biodegradable Battery antifreeze compatible with internal Contact your authorized Sea-Doo deal- combustion aluminum engines. This will contribute to protect the environ- ment. Antifreezing Protection NOTE: The engine will not have to...
  • Page 89 1. Pinch engine cylinder drain hose 2. Pinch engine heat exchanger drain hose Install hose pinchers and disconnect hoses at the following location: Remove engine cover to gain access to the engine. Lock steering pole in upright position with the holder. 1.
  • Page 90 If any offer adequate protection. repairs are needed to body or to the hull contact your authorized Sea-Doo Procedure for Tuned Pipe dealer. For paint touch up to mechan- (lower cone) ical parts use BOMBARDIER spray Disconnect hose as shown.

  • Page 91: Preseason Preparation

    Doo dealer. WARNING Only perform procedures as de- tailed in this guide. It is recom- mended that the assistance of an authorized Sea-Doo dealer be peri- odically obtained on other compo- nents/systems not covered in this guide. Unless otherwise speci-...

  • Page 92: Preseason Preparation Chart

    Preseason Preparation Chart NOTE: It is highly recommended that an authorized Sea-Doo dealer perform the annual safety inspection and factory campaigns in addition to the preseason preparation all at the same time. TO BE OPERATIONS PERFORMED Lubrication/corrosion protection Operator GENERAL ➀...
  • Page 93 TO BE OPERATIONS PERFORMED VTS (Variable Trim System) (if so equipped) Dealer PROPULSION Propulsion system inspection Dealer SYSTEM Jet pump oil replacement Dealer Inspection of bailer pick-ups Dealer HULL AND BODY Kart seat (if so equipped) Dealer ➀ Before installing new spark plugs, it is suggested to burn the excess BOMBARDIER LUBE or equivalent by starting the engine using the old spark plugs.

  • Page 94: Troubleshooting

    You may be able to solve many of these problems rather quickly, but others may require the skills of a mechanical technician. In such cases, con- sult an authorized Sea-Doo dealer for servicing. Monitoring Beeper Coded Signals CODED SIGNALS...
  • Page 95 Install cap over post. Burnt fuse: Starter solenoid on Check wiring then replace VCM or main fuse. fuse(s). Discharged battery. Refer to an authorized Sea-Doo dealer. Battery connections, corroded Refer to an authorized Sea-Doo or loose. Bad ground. dealer. Water-flooded engine.

  • Page 96: Engine Overheats

    REMEDY Lean fuel mixture. Fuel: Level too low, stale or Siphon and/or refill. water-contaminated. Fuel filter clogged. Refer to an authorized Sea-Doo dealer. Clogged injectors. Refer to an authorized Sea-Doo dealer. Defective sensor or ECM. Refer to an authorized Sea-Doo dealer.
  • Page 97 REMEDY VTS (if so equipped) is adjusted Readjust to try another setting. to suit other riding conditions. Exhaust gases leak in bilge Refer to an authorized Sea-Doo dealer. Jet pump water intake clogged. Clean. Cavitation. Damaged impeller. Replace. Refer to an authorized Sea-Doo dealer.
  • Page 98 Steering Pole is Stiffer than Usual OTHER OBSERVATION POSSIBLE CAUSE REMEDY Dirty/damaged parts Clean. If parts are damaged, refer to an authorized Sea-Doo dealer. _____________________ www.SeaDooManuals.net...

  • Page 99: Specifications

    SPECIFICATIONS VEHICLES (205C/205D) ENGINE Type Rotax 787 RFI , 2-stroke ® Induction Type Rotary valve Exhaust system Water cooled Exhaust valve Rotax Adjustable Variable Exhaust (RAVE) Type Oil injection Lubrication Oil type XP-S synthetic 2-stroke oil Number of cylinders Displacement 781.6 cc (47.7 cu.
  • Page 100 VEHICLES (205C/205D) FUEL SYSTEM Fuel Type Regular unleaded gasoline Minimum octane Inside North America: 87 (R + M) / 2 number Outside North America: 91 RON Rotax fuel injection (RFI Fuel injection Single throttle body (56 mm (2.21 in)) PROPULSION Propulsion system Bombardier Formula pump Jet pump type...
  • Page 101 VEHICLES (205C/205D) CAPACITIES Fuel tank (including reserve) 35 L (9.2 U.S. gal) Fuel tank reserve (from low level signal) Roughly 5 L (1.3 U.S. gal) Oil injection reservoir 4 L (1 U.S. gal) Capacity 100 mL (3.4 U.S. gal) Impeller shaft reservoir Oil level Up to plug...

  • Page 102: International System Metric Information

    INTERNATIONAL SYSTEM METRIC INFORMATION BASE UNITS length ..........meter ........ mass ..........kilogram ......force........... newton......liquid ..........liter ........temperature ........Celsius ......°C pressure ..........kilo pascal......torque ..........newton-meter ....land velocity ........kilometer per hour..... km/h navigation velocity ......

  • Page 103: Abbreviations Used In This Manual

    ABBREVIATIONS USED IN THIS MANUAL ABBREVIATION DESCRIPTION Alternate current American petroleum institute CARB California air resource board Direct current DESS Digitally encoded security system Engine control module Electronic control unit Engine management system E.I.N. Engine identification number Environmental protection agency Horse power Liquid Crystal Display Light-emitting diode...

  • Page 104: Warranty

    WARRANTY _____________________ www.SeaDooManuals.net...
  • Page 105 Fax: (819) 566–3062 www.brp.com If your Sea-Doo watercraft requires warranty service, you sh ould take it to any authorized Sea-Doo dealer. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem arises regarding warranty, first contact the service manager or owner of the Sea-Doo dealership.

  • Page 106: Brp North America Limited Warranty: 2005 Sea-Doo ® 3D Tm Rfi Tm Personal Watercraft

    1. SCOPE Bombardier Recreational Products Inc. (“BRP”)* warrants its model-year 2005 Sea-Doo 3D RFI personal watercraft from defects in material or workmanship for the period and under the conditions described below. All genuine BRP parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the Sea-Doo personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 107 This warranty coverage is available only on Sea-Doo personal watercraft pur- chased as new and unused by its first owner from a BRP dealer authorized to distribute Sea-Doo products in the country in which the sale occurred (“BRP dealer”), and then only after the BRP specified pre-delivery inspection process is completed and documented.
  • Page 108 6. EXCLUSIONS The following are not warranted under any circumstances: – Normal wear and tear; – Routine maintenance items, tune ups, adjustments; – Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator’s Guide; – Damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing BRP dealer;...
  • Page 109 8. TRANSFER If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way: a) The former owner contacts BRP (at the phone number provided below) or an authorized BRP dealer and gives the coordinates of the new owner;...

  • Page 110: California Emission Control Warranty Statement For Model-Year 2005 Sea-Doo ® 3D Tm Rfi Tm Personal Watercraft With Rfi Tm Engines

    PERSONAL WATERCRAFT WITH ENGINES. Your Sea-Doo 3D RFI personal watercraft may have a special environmental label required by the California Air Resources Board. The label has 1, 2, 3 or 4 stars. A hangtag, provided with your personal watercraft, describes the meaning of the star rating system.
  • Page 111 BRP dealer. Manufacturer’s Limited Warranty Coverage This emission warranty covers model year 2005 Sea-Doo 3D RFI personal wa- tercraft certified and produced by BRP for sale in California, that are originally sold in California to a California resident or subsequently warranty registered to a California resident.
  • Page 112 Parts Covered for 2005 Sea-Doo 3D RFI Personal Watercraft Equipped with RFI Engines: Water Temperature Sensor Fuel Rail Fuel Lines (WTS) Rave Valve Water Regulator Fuel Pressure Regulator Rotary Valve Fuel Pump Fuel Injectors Multi Purpose Electronic Tuned Pipe Cylinder Head...
  • Page 113 Emission warranty parts that are scheduled for replacement, as required main- tenance, are warranted by BRP for the period of time before the first scheduled replacement date for that part. Emission warranty parts that are scheduled for regular inspection, but not regular replacement, are warranted by BRP for the entire warranty period of the personal watercraft.

  • Page 114: Brp International Limited Warranty: 2005 Sea-Doo ® 3D Tm Rfi Tm Personal Watercraft

    All genuine BRP parts and accessories, installed by an authorized BRP distribu- tor/dealer (as hereinafter defined) at the time of delivery of the Sea-Doo personal watercraft, carry the same warranty as that of the personal watercraft.
  • Page 115 5. WHAT BRP WILL DO BRP’s obligations under this warranty are limited to, at its sole discretion, repair- ing parts found defective under normal use, maintenance and service, or replac- ing such parts with new genuine BRP parts without charge for parts and labor, at any authorized BRP distributor/dealer.
  • Page 116 Neither the BRP distributor nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

  • Page 117: Privacy Information

    PRIVACY INFORMATION We wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our products, services and offers, please let us know by writing to the address below.

  • Page 118: Change Of Address/Ownership

    STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP or an authorized Sea-Doo dealer. We will ask you to provide your name, address, phone number, the hull identification number of your personal watercraft and the date it was stolen.
  • Page 119 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. _____________________ www.SeaDooManuals.net...
  • Page 120 STOLEN UNITS: If your personal watercraft is stolen, you should notify BRP or an authorized Sea-Doo dealer. We will ask you to provide your name, address, phone number, the hull identification number of your personal watercraft and the date it was stolen.
  • Page 121 AFFIX PROPER POSTAGE Bombardier Recreational Products Inc. _____________________ www.SeaDooManuals.net...
  • Page 122 WATERCRAFT HULL ENGINE Owner: Purchase Date Warranty Expiry Date Please verify with your selling dealer to ensure your SEA-DOO watercraft has been registered with BRP. _____________________ www.SeaDooManuals.net...
  • Page 123 219 000 364 OPERATOR’S GUIDE, 3D-RFI / ENGLISH GUIDE DU CONDUCTEUR, 3D-RFI / ANGLAIS FAIT AU / MADE IN CANADA U/M:P.C. ®™ TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES. †TRADEMARK OF BOMBARDIER INC. USED UNDER LICENSE. ©2004 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA. www.SeaDooManuals.net...

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