Maintenance; Maintenance Table - Malaguti Madison3 250ie Workshop Manual

FRAME AND RUNNING GEAR
A
3

MAINTENANCE TABLE

CHECKS AND REPLACEMENT OPERATIONS
Spark plug
Engine oil and oil filter
Gearbox oil
Valves
Drive belt
Variator shoes / rollers
Tightness of brake lines - Injection system
Fuel pump filter
Air filter
Drive belt housing air filter
Electrical system, battery and charge level
Brake pads - condition and wear
Level and density of coolant (change every 2 years) –
Correct fitting and tightness of hoses
Brake fluid circuit
Wheel bearings
Frame linkages
Steering operation and play (lubricate if necessary)
Operation and oil-tightness of fork and shock absorbers
Tightness of nuts and bolts
Tightness of side and centre stands – Pivot lubrication
Operation of side stand switch - Lubrication
Throttle control
Tyre pressure – Tread wear
Final check:
Condition of tyres - Pressure – Lights -
Indicators - Switch functions - Road test
If the periodic drive belt inspection (every 10000 km) reveals excessive wear in relation to the conditions of use,
reduce the intervals between future services.
The maintenance schedule is based on average riding conditions. Machines subject to severe use or ridden in unu-
sually wet or dusty conditions or off the road require more frequent servicing.
Certain simple checks, i. e. those marked with an asterisk, MAY be performed under the direct re-
sponsibility of technicians not specifically authorised by MALAGUTI.

MAINTENANCE

= first service
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12
= inspection = clean
1 2
3 4
FIRST 1000 5000 km 10000 km 15000 km 20000 km 25000 km 30000 km
km or or or or or or
10 months 20 months 30 months 40 months 50 months 60 months
Every 20 months or 10000 km
05/06
MADISON 3
250 ie
= change
= adjustment
5 6 7
35000 km 40000 km 45000 km 50000 km 55000 km 60000 km 65000 km
or or or or or or or
70 months 80 months 90 months 100 months 110 months 120 months 130 months 140 months
Every 2000 km
8 9
70000 km 75000 km 80000 km
or or or
150 months 160 months