Electrical Schematic - Ade - Sheet 2 Of 6 - JLG 600SJ Service And Maintenance Manual

MTB
EMS
CAPACITY ANGLE SWITCH
DUAL CAPACITY
MACHINES ONLY
CAPACITY LENGTH SWITCH
TRANSPORT LENGTH
SWITCH (CE ONLY)
4 WHT
ORN/RED 49-62 5
ORN/RED 49-77
ORN/RED 49-76 3 ORN/RED 49-60
BLK WHT
TOWER ELEVATION 450ASII
600 A/AJ, 800A/AJ ONLY
CABLE SERVICE
SWITCH (CE ONLY)
BLUE
1
TOWER LIFT
PROX. SWITCH 4
(800 A/AJ ONLY)
1
BLUE
TOWER TELE.
4
PROX. SWITCH
(800 A/AJ ONLY}
3121202
SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
30 AMP
RED 1-2(10)
YEL/RED 2-40-9
BROWN 13-2
MAIN TELE IN
BROWN 14-2
MAIN TELE OUT
GRAY 24-2
ROTATE RIGHT
GRAY 23-2
ROTATE LEFT
PINK 25-2
LEVEL UP
PINK 26-2
LEVEL DOWN
WHT/YEL 48-1
START SWITCH
BRN/ORN 53-2
AUX POWER/ENABLE
BLUE 27-2
JIB UP
BLUE 28-2
JIB DOWN
TAN 3-2
MAIN LIFT UP
MAIN LIFT DOWN TAN 4-2
WHITE 22-2
SWING RIGHT
WHITE 21-2
SWING LEFT
TAN 5-2
TOWER LIFT UP
TAN 6-2
TOWER LIFT DOWN
BROWN 15-2
TOWER TELE IN
BROWN 16-2
TOWER TELE OUT
YEL/RED 2-40
HOURMETER
BRN/WHT 47-8
ENGINE LOW
BRN/WHT 47-5-1
OIL PRESSURE
ENGINE HIGH
BRN/WHT 47-6-1
TEMPERATURE
NO CHARGE
BRN/WHT 47-8-1
PLATFORM
ORN/RED 49-100
OVERLOAD
BOOM MALFUNCTION
INDICATOR
BRN/WHT 47-15
(800A/AJ ONLY)
GLOW PLUG
WHT/YEL 48-6
BLACK
GND FROM BATTERY
MTB EMS input
GND TO PLATFORM
BLACK (12)
MTB EMS TO PLATFORM
YEL/RED 2-1-2(12)
CAN HI
RED (18)
CAN LO
BLACK (18)
CAN SHIELD
PTF EMS
YEL/RED 2-3-1
FOOTSWITCH
YEL/RED 2-21
MTB MODE SELECT
YEL/RED 2-30
PLATFORM MODE INPUT
YEL/RED 2-2-1
MTB MODE OUTPUT
YEL/RED 2-30-1
BLK 10 ORN/RED 49-66
WHT 9 YEL/RED 2-62
BLK 8 ORN/RED 49-65
YEL/RED 2-61
WHT 7
BLK 6 ORN/RED 49-64
2 BLK WHT YEL/RED 2-60
1
MAIN BOOM ELEVATION
ALL MODELS
BROWN 2
ORN/RED 49-87
4 1 BLACK
3 ORN/RED 49-88
3
BROWN 2
ORN/RED 49-87
1 BLACK 3 ORN/RED 49-88
CAT ENGINE ONLY
3 WHT/YEL
5 ORN/RED 49-84
BROWN
ORN/RED 49-85
1 6
BLACK
3 BLUE 4 ORN/RED 49-93
Figure 7-23. Electrical Schematic - ADE - Sheet 2 of 6
GROUND CONTROL BOX
+12 VDC
OUTPUT
24
WHEN ON
17
7 BLACK
GROUND
BLU/ORN 52-2
30 CONTROLS 2
18
10
GRAY 23-3
6
21 GRAY 24-3
17
5 PINK 25-3
5
7 PINK 26-3
4
12 BLUE 27-3
16
BLUE 28-3
23
20
13 RED/WHT 50-1
9
1 YELLOW 55-2
19
31 RED/WHT 50-6
8
33 TAN 5-3
23
32 TAN 6-3
33
BROWN 15-3
3
35
15 BROWN 16-3
34
4 BROWN 13-3
10
BROWN 14-3
16
21
YELLOW 10-1
8
11
19 YELLOW 9-1
22
+12 VDC
11 TAN 3-3
OUTPUT
25
22 TAN 4-3
WHEN ON
35
GROUND
1 WHITE 22-3
CONTROLS
34 WHITE 21-3
12
9 YELLOW 12-1
29
20 YELLOW 11-1
28
14 BLACK
26 30 BLACK
29 BLACK
27
27
BLU/ORN 52-10
14
BLU/ORN 52-12
26
13
18 BLACK 0-5
24
15
28
SPARE-GND
2
25 BRN/WHT 47-12
3
6
BLACK
31
32
1
2
1
3 ORANGE 7-2
2
6 ORANGE 8-2
3
23
ORANGE 55-45
4 20 ORANGE 55-47
5 BLACK 0-4
18
BLACK 0-2
27
BLACK 0-3
4
8
13
NOTE: NOT ALL BLACK GROUND WIRES
9
24 ARE NUMBERED ON ALL MODELS
12
18
1 13
BRN/ORN 53-2
28
15
YEL/RED
29
3 ORN/RED 49-91
2 30 ORN/RED 49-90
14
31 BLACK 0-2
10
9
23 11
25
14
5
15
31
22 BLU/ORN 52-5
35
16
4
24
16
25
7
26 26
7
10
21
29
17
34
30
32
11
33
19
8
35
28
32
2
12
4
8
9
34
22 6
7
6
13
17
14
33
3
21
10
11
19
1
27
5
20
12
– JLG Lift –
HORN GND
HORN OUTPUT
LEFT ROTATE
RIGHT ROTATE
UP LEVEL
DOWN LEVEL
UP JIB
DOWN JIB
MAIN DUMP
STEER DUMP
FLOW CONTROL
UP TOWER LIFT
DOWN TOWER LIFT
IN TOWER TELE.
OUT TOWER TELE
IN MAIN TELE
OUT MAIN TELE
RIGHT FRONT STEER
LEFT FRONT STEER
UP MAIN LIFT
DOWN MAIN LIFT
RIGHT SWING
LEFT SWING
RIGHT REAR STEER
LEFT REAR STEER
HEAD/TAIL LIGHT OUTPUT
87
87a
85
ALARM
86
30
12 BLU/ORN 52-12
RED 1-1 (12)
13
25
6
FUEL SENSOR (SIGNAL)
SENSOR (GROUND)
25
6
DRIVE FORWARD
DRIVE REVERSE
BRAKE
2-SPEED
AUXILIARY POWER
PUMP
MOTOR
1
ANALYZER POWER
2
ANALYZER RECEIVE
3
ANALYZER TRANSMIT
4
ANALYZER GROUND
POWERMITE
GENERATOR
87
87a
85
86
14 BLU/ORN 52-5
30
14 GA.
FUSE LINK
UNITS WITH 4 LED
FUEL GAGE IN
PLATFORM.
UNITS WITH LOW
FUEL LIGHT IN
PLATFORM
M
SEE SHEET 2
FOR 7500 W
GENERATOR
14 GA.
FUSE LINK
B+
12 VDC
BATTERY
1870215 B
7-15