JLG 660SJ Electric Manual
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JLG 660SJ Electric Manual

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Operation & Safety
Manual Supplement
Original Instructions -
Keep this manual with the machine at all times.
Model
660SJ Electric
31215477
August 8, 2022 - Rev B
Copyright ©

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Summary of Contents for JLG 660SJ Electric

  • Page 1 Operation & Safety Manual Supplement Original Instructions - Keep this manual with the machine at all times. Model 660SJ Electric 31215477 August 8, 2022 - Rev B Copyright ©...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Revision Log

    REVISION LOG DATE REVISION DESCRIPTION Original Issue October 1, 2021 August 8, 2022 Revision 31215477 660SJ Electric...
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  • Page 5: Table Of Contents

    GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE ................25 Operating Specifications ............. 25 Operator Maintenance ............27 Battery Maintenance ............37 Supplemental Information Only Applicable to CE/UKCA Machines ................37 EC Declaration of Conformity..........38 UKCA Declaration of Conformity .......... 39 31215477 660SJ Electric...
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  • Page 7: User Responsibilities, Machine Preparation, & Inspection

    7. Hydraulic Oil — Check the hydraulic oil level. Ensure hydraulic oil is added as required. 8. Accessories/Attachments — Refer to the Accessories section in this manual or accessory installed upon the machine for specific inspection, operation, and maintenance instructions. 31215477 660SJ Electric...

  • Page 8: Walk-Around Inspection

    Begin the "Walk-Around Inspection" at Item 1, as noted on the diagram. Continue checking each item in sequence for the conditions listed in the following checklist. WARNING To avoid possible injury, be sure machine power is OFF. Do not operate machine until all malfunctions have been corrected. 31215477 660SJ Electric...
  • Page 9 16. Hydraulic Pump and Reservoir - See Inspection Note. 17. Battery - Battery cables tight; See Inspection Note. 18. Air Shutoff Valve (ASOV) (If Equipped) - See Inspection Note. 19. Power Track - See Inspection Note. 20. Turntable Lock - Operable. 31215477 660SJ Electric...
  • Page 10 User Responsibilities, Machine Preparation, & Inspection 21. Auxiliary Power Pump- See Inspection Note. 22. Main Control Valve - See Inspection Note. 23. Frame - See Inspection Note. 31215477 660SJ Electric...

  • Page 11: Machine Controls And Indicators

    7. Multifunction Display 2. Platform Rotate 8. Auxiliary Descent Enable 3. Platform Level 9. Battery Charge Indicator 4. Power/Emergency Stop 10. Swing 5. Platform/Ground Select 11. Main Boom Lift 6. Machine Safety System Override (MSSO) 12. Main Boom Telescope 31215477 660SJ Electric...
  • Page 12 Red LED: Battery has 0% to 79% charge. Jib Lift Provides raising and lowering of the jib. Machine Safety System Override (MSSO) (If Equipped) Provides emergency override of function controls that are locked out in the event of Load Sense System activation. 31215477 660SJ Electric...
  • Page 13 Power/Emergency Stop Switch A two-position, red, mushroom-shaped switch supplies power to Plat- form/Ground Select switch when pulled out (On position). When pushed in (Off position), power is shut off to the Platform/Ground Select switch. 31215477 660SJ Electric...
  • Page 14 Note: When Power/Emergency Stop switch is in the On position an alarm will sound, indicating the ignition is On. NOTICE Always position emergency stop switch to the Off position (pushed in) when machine is not in use. Swing Provides 360 degrees continuous turntable rotation. 31215477 660SJ Electric...

  • Page 15: Multifunction Display

    9. Menu Select Button 4. Capacity Zone Indicator 10. Left Navigation Button 5. System Distress 11. Scroll Page Left Button 12. Battery Timer 6. Platform Overload 2.2.1 Multifunction Display Functions Battery Charge Indicates the current state-of-charge of the battery pack 31215477 660SJ Electric...
  • Page 16 Displays the current state of charge of the battery pack in a percentage. System Distress The light indicates that the JLG Control System has detected an abnormal condition and a Diagnostic Trouble Code has been set in the system memo- ry.
  • Page 17 5. Use the Scroll Page Left and Scroll Page Right buttons (6) to cycle through the different pages of your selection. 6. The page icon (7) will inform what page is currently being viewed. 7. To return to the Home Screen, press the Left Navigation button (5). 31215477 660SJ Electric...
  • Page 18 Machine Controls and Indicators BM000464A BM000465A 31215477 660SJ Electric...

  • Page 19: Platform Controls

    Machine Controls and Indicators PLATFORM CONTROLS The digital display (1) from the ground control console has been relocated to the platform control station. 2.3.1 Digital Display The digital display shows the State of Charge (SoC) percentage of the battery packs. 31215477 660SJ Electric...
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  • Page 22: Machine Operation

    This machine is classed as an Industrial machine and satisfies the requirements of the harmonic standards. Caution should be practiced if a 3 phase charger is plugged into the same electrical circuitry of very sensitive equipment which has an insufficient capacity load. 31215477 660SJ Electric...
  • Page 23 5. At the end of the charging procedures, remove the power supply cable. 6. Disconnect the battery connector (1) from the charging socket (3). 7. Connect the battery connector (1) to the machine operation socket (2). 31215477 660SJ Electric...
  • Page 24 Machine Operation Note: If the battery connector (1) is not connected to either the machine operation socket (2) or the charging socket (3) the battery will be isolated and the ma- chine will not function. 31215477 660SJ Electric...

  • Page 25: General Specifications & Operator Maintenance

    *** Gross Machine Weight is configured with standard machine. Additional options and/or accessories will alter the gross weight of the machine. 4.1.2 Motor Data Electric Motor 30 kW permanent magnet Battery Pack 600 Ah, 3x 200 Ah in parallel 31215477 660SJ Electric...
  • Page 26 4 ft. ( M) Swing Gate 5 ft. ( M) Swing Gate 145.5 Platform Only (No Control 6 ft. ( M) Swing Gate Box or Footswitch) 8 ft. (2.44 M) Swing Gate 6 ft. ( M) Shipyard Option 31215477 660SJ Electric...

  • Page 27: Operator Maintenance

    General Specifications & Operator Maintenance OPERATOR MAINTENANCE 4.2.1 Operator Maintenance and Lubrication Diagram 31215477 660SJ Electric...
  • Page 28 4.2.2 Operator Maintenance Table 1. Lubrication Specifications Specifications Bearing Grease (JLG Part No. 3020029) Mobilith SHC 460. Hydraulic Oil. API service classification GL-4, e.g. standard UTTO. EPGL Extreme Pressure Gear Lube (oil) meeting API Service Classification GL-5 or Mil- Spec Mil-L-2105.
  • Page 29 Lube Point(s) — Level/Fill Plug Capacity – 24 oz. (0.7 L) Lube – 80w90 Gear Oil Interval — Check level every 3 months or 150 hours of operation. Change every 2 years or 1200 hours of operation BM000135A 31215477 660SJ Electric...
  • Page 30 Interval — Change after first 50 hours and every 6 months or 300 hours thereafter. Comments — Remove wing nut and cover to replace. Under certain conditions, it may be necessary to replace on a more frequent basis. 31215477 660SJ Electric...
  • Page 31 Appropriate equipment must be worn (gloves, goggles, rubber apron) to prevent the electrolyte from contacting the skin or any other part of the body during any servicing operation on the battery. 31215477 660SJ Electric...
  • Page 32 Check that the level is correct in each battery cell. Batter Maintenance Interval — Weekly Comments — It is necessary to clean the battery regularly to prevent salt formation and current arcing which could damage the machine. 31215477 660SJ Electric...
  • Page 33 Note: Voltage and specific gravity measures should not be performed after battery cells have been filled. These measures must be done after a complete charge once the charger has been unplugged and the machine has been standing for 15 mn. Comments 31215477 660SJ Electric...
  • Page 34 • Repeat operation for each battery cell. • Contact JLG Industries if important disparities are noticed between the gravity of the different cells and if the values are lower than 1.24. • Check each cell voltage.
  • Page 35 If the battery is not used continuously, it must be recharged before use and at least once per month, even if the electrolyte specific gravity measures are high. Before servicing a battery which remained inactive for a long period of time, recharge the battery and check the electrolyte level in the cells 31215477 660SJ Electric...
  • Page 36 General Specifications & Operator Maintenance 31215477 660SJ Electric...

  • Page 37: Battery Maintenance

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31215477 660SJ Electric...

  • Page 38: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) •...

  • Page 39: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
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  • Page 41 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 42 Inspection, Maintenance and Repair Log...
  • Page 44 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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