Related Manuals for WAGNER GM 1-350
Summary of Contents for WAGNER GM 1-350
- Page 1 Translation of the Original Operating Manual Version 02/2015 Airless manual gun B_5040...
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Page 2: Table Of Contents
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL Table of Contents ABOUT THESE INSTRUCTIONS Preface Warnings, Notices and Symbols in these Instructions Languages CORRECT USE Safety Parameters Reasonably Foreseeable Misuse Residual Risks IDENTIFICATION CE Explosion Protection Identifi cation Identifi cation "X"... -
Page 3: About These Instructions
ACCESSORIES 12.1 Nozzles 12.2 Intermediate Piece SPARE PARTS 13.1 How Can Spare Parts Be Ordered? 13.2 Spare Parts List GM 1-350/530 WARRANTY AND CONFORMITY DECLARATIONS 14.1 Important Notes Regarding Product Liability 14.2 Warranty Claim 14.3 CE Declaration of Conformity 14.4... -
Page 4: Warnings, Notices And Symbols In These Instructions
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard. These warning instructions fall into... -
Page 5: Correct Use
CORRECT USE SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures. -
Page 6: Identification
The device is compliant with Ex II 2G X regulations and is suitable for use in potentially explosive areas (zone 1) in accordance with Directive 94/9/EC (ATEX). Device type: Airless manual gun Manufacturer: J. Wagner AG, CH - 9450 Altstätten II 2G X European Communities Category 2 (Zone 1) Symbol for explosion protection... -
Page 7: General Safety Instructions
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1... -
Page 8: Safety Instructions For Staff
If necessary or at least every 12 months, the liquid ejection devices should be checked for safe working conditions by an expert (e.g., Wagner Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.29 and 2.36). - Page 9 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 4.2.3 PRODUCT HOSES Ensure that the hose material is chemically resistant to the sprayed products and the used fl ushing agents. Ensure that the product hose is suitable for the pressure generated.
- Page 10 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL Only electrically conductive tanks may be used for cleaning and fl ushing agents. The containers must be grounded. An explosive gas/air mixture forms in closed containers. Never spray into a closed tank when using solvents for fl ushing.
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Page 11: Description
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL DESCRIPTION DESIGN B_5042 Designation Designation A Preload nut E Nozzle holder B Trigger locking device F Reversible nozzle (not included in scope of delivery) C Product connection with swivel joint G Gun housing... -
Page 12: Data
If you want to spray working materials other than the aforementioned, please contact a WAGNER representative. Note: Please contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems. 5.7.3 TECHNICAL DATA... -
Page 13: Assembly And Commissioning
Compressed air main The Airless manual gun GM 1-350/530 must be combined with various components to make up a spraying system. The system shown in the fi gure is only one example of an Airless spraying system. Your Wagner distributor would be happy to assist you in creating a spraying system solution that meets your individual needs. -
Page 14: Grounding
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 6.2.2 VENTILATION OF THE SPRAY BOOTH Observe the safety instructions in Chapter 4.1.3. Operate the device in a spray booth approved for the working materials. -or- Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on. -
Page 15: Commissioning
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL COMMISSIONING 6.6.1 SAFETY INSTRUCTIONS Observe safety instructions in Chapter 4. 6.6.2 PREPARATION FOR COMMISSIONING NOTICE Impurities in the spraying system! Clogging of the spray gun Flush the spray gun and paint supply with a suitable fl ushing agent before commissioning. -
Page 16: Operation
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualifi ed and fi t to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. - Page 17 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 7.3.2 PRESSURE RELIEF / WORK INTERRUPTION The pressure must always be relieved: - when the spraying tasks are fi nished, - before carrying out maintenance work on the spraying system, - before carrying out cleaning tasks on the spraying system,...
- Page 18 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 7.3.3 CHANGING THE AIRLESS NOZZLE NOTICE Defective Airless nozzle! Insuffi cient paint application quality Do not use sharp-edged objects on the carbide on the Airless nozzle. Nozzles can be easily removed and replaced without having to take apart the Airless spray gun.
- Page 19 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 7.3.5 ELIMINATE NOZZLE CLOGGING Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7.3.2. 2. Secure the spray gun with the locking device. 3. Rotate the reversing nozzle 180° so that its tip is pointing opposite the direction of spray.
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Page 20: Cleaning And Maintenance
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING STAFF Cleaning work should be undertaken regularly and carefully by qualifi ed and trained staff . They should be informed of specifi c hazards during their training. - Page 21 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 8.1.3 FLUSHING AND CLEANING THE SPRAY GUN Product B_5045 Locking device in secured position Observe safety instructions in Chapter 4. The spray gun and the device must be cleaned and fl ushed daily. The cleaning/fl ushing agents used for cleaning or fl ushing must correspond with the working material.
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Page 22: Maintenance
In accordance with the guideline for liquid ejection devices (ZH 1/406 and BGR 500 Part 2 Chapter 2.29 and Chapter 2.36): - The liquid ejection devices should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months. - Page 23 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 8.2.3 SAFETY CHECKS Daily: Check the grounding (see Chapter 6.3) and hoses (see Chapter 8.2.3.1). 8.2.3.1 PRODUCT HOSES, TUBES AND COUPLINGS DANGER Bursting hose, bursting threaded joints! Danger to life from injection of product and from fl ying parts.
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Page 24: Replacing The Product Hose
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL REPLACING THE PRODUCT HOSE 1. Flush and clean the spray gun as described in Chapter 8.1.3. 2. Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7.3.2. -
Page 25: Changing Or Cleaning Filter Insert
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL CHANGING OR CLEANING FILTER INSERT 1. Flush and clean the spray gun as described in Chapter 8.1.3. 2. Relieve the pressure on the spray gun and product pressure generator in accordance with Chapter 7.3.2. -
Page 26: Troubleshooting And Rectification
GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL TROUBLESHOOTING AND RECTIFICATION Functional fault Cause Remedy See Chapter Insuffi cient product Nozzle too small. Select larger nozzle. output. Product pressure too low. Increase product pressure. Spray gun fi lter or high-pressure Clean or replace fi lter. -
Page 27: Accessories
OPERATING MANUAL ACCESSORIES 12.1 NOZZLES Wagner Profi Tip HP nozzle chart In order to determine the article number of a nozzle, please select the number from the table and replace the three xxx. Article No. 1006xxx Example: This means nozzle 411 has article number: 1006411... -
Page 28: Spare Parts List Gm 1-350/530
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit. - Page 29 GM 1-350/530 VERSION 02/2015 ORDER NUMBER DOC2349369 OPERATING MANUAL 2353548 2353548 Seal kit PT-HD GM1 – 5 pieces 2353549 2353549 Nozzle holder PT-HD GM1 9992590 9992590 Loctite 222 9992804 9992804 Loctite 648 2353551 2353551 Service set GM1 Wearing parts = Included in service set Not part of the standard equipment, but available as a special accessory 3 Nm;...
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Page 30: Warranty And Conformity Declarations
The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with. -
Page 31: Ce Declaration Of Conformity
Internet. EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2355332 14.4... - Page 32 Order No. 2349369 Edition 02/2015 Germany Phone Telefax E-mail Switzerland Phone Telefax More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...