WAGNER GM 4600AC Operating Instructions Manual
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WAGNER GM 4600AC Operating Instructions Manual

WAGNER GM 4600AC Operating Instructions Manual

Aircoat
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AirCoat Spray gun
for fl at - and round jet nozzles
Translation of the original
Operating manual
GM 4600AC
Edition 02/2008
II 2G X (Atex 95)
B_02669

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Summary of Contents for WAGNER GM 4600AC

  • Page 1 Translation of the original Operating manual GM 4600AC Edition 02/2008 AirCoat Spray gun for fl at - and round jet nozzles B_02669 II 2G X (Atex 95)

  • Page 3: Table Of Contents

    Safety instructions for the operator 2.1.1 Electrical equipment 2.1.2 Personnel qualifi cations 2.1.3 A safe work environment Safety instructions for staff 2.2.1 Safe handling of WAGNER spray units 2.2.2 Earth the unit 2.2.3 Paint hoses 2.2.4 Cleaning 2.2.5 Handling hazardous liquids, varnishes and paints 2.2.6...
  • Page 4 TROUBLE SHOOTING AND SOLUTION ACCESSORIES Round-jet nozzle cap 9.1.1 Nozzle inserts RXX 9.1.2 Nozzle screwed connection complete AirCoat nozzles ACF3000 Air caps Filter insert Swivels Hoses Miscellaneous SPARE PARTS 10.1 How to order spare parts? 10.2 Spare parts list GM 4600AC...

  • Page 5: About These Instructions

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL ABOUT THESE INSTRUCTIONS LANGUAGES 394860 394861 394862 2301130 2301151 2301153 2301154 2301155 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual point out particular dangers to users and equipment and state measures for avoiding the hazard.

  • Page 6: General Safety Instructions

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QUALIFICATIONS 2.1.3 A SAFE WORK ENVIRONMENT SAFETY INSTRUCTIONS FOR STAFF...

  • Page 7: Safe Handling Of Wagner Spray Units

    EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. Never reach into the spray jet.

  • Page 8: Cleaning

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 2.2.6 TOUCHING HOT SURFACES CORRECT USE...

  • Page 9: Use In Hazardous Locations

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL USE IN HAZARDOUS LOCATIONS 2.4.1 CORRECT USE 2.4.2 EXPLOSION PROTECTION IDENTIFICATION 2.4.3 MAXIMUM SURFACE TEMPERATURE The maximum surface temperature corresponds to the permissible material temperature. This and the permissible ambient temperature can be found in the„Technical Data“ chap- ter.

  • Page 10: Product Liability And Warranty

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL PRODUCT LIABILITY AND WARRANTY IMPORTANT NOTES ON PRODUCT LIABILITY WARRANTY...

  • Page 11: Ce-Conformity

    Note: All titles can be ordered from Heymanns Publishing House in Cologne or down- load from Internet. CE Certificate of Conformity The certificate is enclosed with this product.The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number: 0394891...

  • Page 12: Description

    "Warning - hot surface". SIHI_0019_GB Note: In the event of application problems consult your Wagner branch and/ or the paint manufacturer. SCOPE OF DELIVERY These AirCoat gun is available in two different variants. The nozzle size depends on the paint and on the application.

  • Page 13: Spray Gun Confi Guration

    EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 4.2.4 SPRAY GUN CONFIGURATION B_02670 Basis number GM 4600AC -> Key -> For example: Part number Table A: Maxi. material pression selection 160 bar; 16 MPa; 2320 psi 250 bar; 25 MPa; 3625 psi...

  • Page 14: Data

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL DATA 4.3.1 MATERIALS OF THE PARTS TRANSPORTING PAINT Metal Plastics Tungsten carbide Stainless steel 1.4305 Stainless steel 1.4301 Stainless steel 1.4104 PTFE 4.3.2 TECHNICAL DATA AirCoat spray gun Description Units 0394004 0394014 Maxi.

  • Page 15: Functional Description

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL FUNCTIONAL DESCRIPTION 4.4.1 DESIGN OF SPRAY GUN B_02672 Description Suspension hook Fan air regulator Tension nut Trigger Trigger safety Air connection Paint connection Union nut with nozzle guard Nozzle / Air cap...

  • Page 16: Starting Up And Operating

    Air hose, el. conductive Compressed air main The pray gun GM 4600AC must be used a part of a spraying system. The spraying system shown in the fi gure is only one example of an electrostatic Aircoat spraying system. It is not an actual system design.

  • Page 17: Ventilation Of The Spray Booth

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 5.1.2 VENTILATION OF THE SPRAY BOOTH WARNING Toxic and/or flammable vapor mixtures! Risk of poisoning and burns Operate the unit in a spraying booth approved for the working materials. -or- Operate the unit on an appropriate spraying wall with the venti- lation (extraction) switched on.

  • Page 18: Earthing

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 5.1.5 EARTHING WARNING Heavy paint mist if earthing is insufficient! Risk of poisoning Insufficient paint application quality Earth all unit components. Earth the workpieces being painted. SIHI_0003_GB Any material containers and the unit must be connected by a potential equalisation (earth) cable.

  • Page 19: Start-Up

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL START-UP 5.3.1 GENERAL RULES FOR HANDLING THE SPRAY GUN ➞ Observe general safety instructions in chapter 2. WARNING Unintentional putting into operation! Risk of injury Before all work on the unit, in the event of work interruptions and functional faults: Switch off the energy/compressed air supply.

  • Page 20: Preparation For Starting Up

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 5.3.2 PREPARATION FOR STARTING UP 1. Secure the spray gun. 2. Connect material hose to the spray gun and material supply system. 3. Connect air hose to spray gun and to oil-free, dry air supply with regulator.

  • Page 21: Works

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL WORKS 5.4.1 START-UP FOR SPRAYING AIRCOAT 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure. 2. Spray (release trigger safety catch and pull trigger) and check the atomisation.

  • Page 22: Replacing Aircoat Nozzle

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 5.4.3 REPLACING AIRCOAT NOZZLE CAUTION Defective AirCoat nozzle! Insufficient paint application quality Do not use sharp-edged objects to treat hard metal on the AirCoat nozzle. SIHI_0020_GB 1. Relieve spray gun and unit pressure.

  • Page 23: Cleaning Aircoat Nozzle

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 5.4.4 CLEANING AIRCOAT NOZZLE For disassembly and assembly of AirCoat nozzles see chapter 5.4.3. The AirCoat nozzle (C) can be placed into a cleaning solvent which has been recommend- ed by the paint manufacturer.

  • Page 24: Maintenance

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe- cially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interrup- tions: - Switch off the energy/compressed air supply.

  • Page 25: Finishing Work And Cleaning

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL FINISHING WORK AND CLEANING DANGER Exploding gas/ air mixture! Danger to life from flying parts and burns Never spray into a closed container. Earth the container. SIHI_0008_GB CAUTION Cleaning agent in the air duct! Functional faults caused by swollen seals Always point the spray gun down when cleaning.

  • Page 26: Replacing The Material Hose Or Air Hose

    WAGNER- Serv- ice-Agency. B_02679 Description Key A Key B Key C Key D SW 17 mm SW 19 mm SW 17 mm SW 14 mm GM 4600AC with fi lter NPS1/4“ 0.669 inch 0.748 inch 0.669 inch 0.551 inch...

  • Page 27: Changing Or Cleaning Fi Lter Insert

    Do not unscrew the fi lter Counter hold housing. The nut must only be unscrewed by WAGNER-Serv- ice-Agency. B_02679 B_02677 Description Key A Key B SW 15 mm SW 17 mm GM 4600AC with fi lter NPS1/4“ 0.590 inches 0.669 inches...

  • Page 28: Replacing Parts On The Valve Rod

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL REPLACING PARTS ON THE VALVE ROD 6.4.1 DISASSEMBLING 1. Finishing work and cleaning. 2. Relieve spray gun and unit pressure. 3. Secure gun with trigger safety catch. 4. Unscrew spring cover (5) and remove compression springs (2) and (3).

  • Page 29: Replacement Of Valve Rocker Seals

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 6.4.2 REPLACEMENT OF VALVE ROCKER SEALS 1. Support valve tappet (50) with single open-end wrench SW 13 mm; 0.51 inches and unscrew cover (53) with single open-end wrench SW 7 mm;...

  • Page 30: Replacing The Nozzle Seal

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL REPLACING THE NOZZLE SEAL CAUTION Defective nozzle seal! Material sprays into the air cap next to the nozzle Risk of contamination Do not clean the nozzle seal with sharp-edged objects. Replace the nozzle seal if the sealing surface is damaged.

  • Page 31: Replacing The „Air" Sealing Ring

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL REPLACING THE „AIR“ SEALING RING CAUTION Forming air and atomizer air not separate ! Poor spray pattern Spray jet cannot be adjusted Treat the distributor seal (F) with care. SIHI_0030_GB 1. Finishing work and cleaning.

  • Page 32: Trouble Shooting And Solution

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL TROUBLE SHOOTING AND SOLUTION Malfunction Cause Remedy See chapter Insuffi cient material Nozzle too small Select larger nozzle discharge Material pressure to low Increase material pressure Filter of gun or high- Clean or replace fi...

  • Page 33: Accessories

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL ACCESSORIES ROUND-JET NOZZLE CAP Part No. Description 9.1.2 0394180 Round-jet nozzle cap (without nozzle insert) B_02276 9.1.1 9.1.1 NOZZLE INSERTS RXX Part No. Description Marking Volume fl ow* Jet ø **...

  • Page 34: Aircoat Nozzles Acf3000

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL AIRCOAT NOZZLES ACF3000 B_02280 Diameter of Recommended edge filter Spray- Part No. Marking bore angle mm; inches Natural paint Transparent lacquer Oils Synthetic resin paints PVC paint Paints Undercoat Priming paint...
  • Page 35 GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL B_02280 Diameter of Recommended edge filter Spray- bore Part No. Marking angle mm; inches Rustproofing paint Latex paint Mica paint Zinc dust coating Rustproofing paint Distemper...

  • Page 36: Air Caps

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL AIR CAPS Part No. Description B_02257 0394910 Air cap LV complete (red) for low viscosity paints 0394911 Air cap HV complete (blue) for high viscosity paints B_02256 FILTER INSERT Part No.

  • Page 37: Hoses

    MISCELLANEOUS Part No. Description 9997001 Nozzle cleaning brush 0394941 Service-Set GM 4600AC 0394904 Conversion kit 16 MPa; 160 bar; 2320 ps 0394905 Conversion kits 25 MPa; 250 bar; 3625 psi 0367560 Double connector NPSM1/4“ (outside thread) for paint hose extension...

  • Page 38: Spare Parts

    Risk of injury and damage to the equipment Repairs and part replacement may only be carried out by spe- cially trained staff or a WAGNER service center. Before all work on the unit and in the event of work interrup- tions: - Switch off the energy/compressed air supply.

  • Page 39: Spare Parts List Gm 4600Ac

    GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL 10.2 SPARE PARTS LIST GM 4600AC Spare parts list GM 4600AC 16 MPa 25 MPa Part No. Part No. Description 0394004 03940014 GM 4600AC; XX MPa; NPSM1/4“ 9999501 9999501 Screw spring Material...
  • Page 40 GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL B_02748 Detail B Mounting materials Part No. Description ● 9992831 Loctite 542 ● 9992833 Loctite 638 green ● 9992590 Loctite 222 ● 9992698 Vaseline white PHHV II ✭ 0394342 Tool valve rod seal...
  • Page 41 GM 4600AC EDITION 02/2008 Part No. DOC394861 OPERATING MANUAL Spare parts list GM 4600AC 16 MPa 25 MPa Part No. Part No. Description ◆ ● 0132516 0132516 Nozzle screwed connection compl. ● 0132351 0132351 Nozzle screwed connection holder ● 0394308...
  • Page 42 Telefax: ++81/ (0)720 / 874 3426 Telefax: ++49/ (0)7544 / 505200 E-Mail: marketing@wagner-japan.co.jp E-Mail:service.standard@wagner-group.com Sweden Spain WAGNER Industrial Solutions Scandinavia AB WAGNER Spraytech Iberica S.A. Karbingatan 28 Ctra. N- 340, Km. 1245,4 S- 25467 Helsingborg E- 08750 Molins de Rei (Barcelona)
  • Page 44 394861...

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