Related Manuals for WAGNER GM 2000 EACF
Summary of Contents for WAGNER GM 2000 EACF
- Page 1 Operating Manual Electrostatic AirCoat Spraygun, with flat or round jet tips GM 2000 EACR - EN GM 2000 EACF - EN Edition 03/98 0179 887 GB...
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Page 3: Table Of Contents
GM 2000 EAC - EN CONTENTS Paragraph INTRODUCTION Using the manual SAFETY REGULATIONS PTB Conformity certification Product liability and guarantee CE conformity DESCRIPTION Scope of supply Technical data Functional description 2.3.1 Function of the gun 2.3.2 AirCoat round jet process 2.3.3 AirCoat flat jet process 2.3.4... - Page 4 GM 2000 EAC - EN CONTENTS Paragraph ACCESSORIES Round jet tip inserts AirCoat flat tips Filter (standard) Long filter housing and filters Hoses and fittings Special tools SPARE PARTS CATALOGUE How to order spare parts? Special marks in spare parts lists Spare parts list and drawing Chapter.Page...
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Page 5: Introduction
GM 2000 EAC - EN INTRODUCTION This operating manual contains information and instruction for the operation, repair and maintenance of the spray gun. This equipment can be dangerous if it is not operated in accordance with this Opera- ting manual! Compliance with these instructions constitutes an integral component of the guarantee agreement. -
Page 6: Safety Regulations
SAFETY REGULATIONS The safety requirements for electrostatic hand spraying equipement are laid down in the following documents: (Germany) 1) ZH 1/250 2) ZH 1/406 3) EX-RL/ZH 1/10 4) VBG 23 5) DIN-VDE 0165 6) EN 50050/DIN- VDE 0745 Part 100 7) EN 50053/DIN- VDE 0745 Part 101 equipment - electrostatic hand spraying equipment for combu- Caution... - Page 7 GM 2000 EAC - EN 1.2.4 Protective breathing masks Although the E-Static AirCoat spraying procedure produces very little mist, it is not completely mist free. There are, in fact, few paint particles to be found in the air. Nevertheless, the operator must use a protective breathing mask, (see respiratory equipment instruction sheet ZH 1/134 and VGB 23 from the professional trade association) during spraying operations.
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Page 8: Ptb Conformity Certification
GM 2000 EAC - EN PTB Conformity certification... -
Page 9: Product Liability And Guarantee
Product liability and guarantee Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manu- facturer shall only be liable for his product if all parts come from him or are releas- ed by him, and if the devices are properly mounted and operated. -
Page 10: Ce Conformity
CE Conformity 1.5.1 Short explanation CE = Communauté Européenne: Products identified with the CE mark have been manufactured and checked according to EU guidelines. This means that, in terms of materials used, manufacturing process and operation, they are in accordance with the EU safety and health requirements and therefore the EU regulations and standards. -
Page 11: Description
80 kV DC max. 150 A DC negative 11 m approx. 600 g (without cables) acc. to nozzle see tip table GM 2000 EACR GM 2000 EACF 1 piece 1 piece 1 piece 1 piece 1 piece 1 piece 1 piece... - Page 12 GM 2000 EAC - EN The trigger can be used to activate, one after the other, the various functions of the spray gun. An increase in the tension needed to pull the trigger back will be felt at the position where the material valve opens.
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Page 13: Aircoat Round Jet Process
2.3.2 AirCoat round jet process In the AirCoat process, high pressure of 30 to 150 bar is used to atomize the material. The AirCoat air at 0 to 2.5 bar produces a soft jet, which largely eliminates the problem of overlapping boundaries. The spray jet can be adjusted by turning the nozzle nut. The multi-channel swirl nozzle produces fine paint particles, while at the same time reducing their forwards speed and swirling them to produce a rotating motion. -
Page 14: Electrostatic Effect
2.3.4 Electrostatic effect The spray gun produces an electrostatic field by means of the high voltage electrode. As a result, the particles of paint, which have been atomized by the spray gun, are carried to the earthed object by kinetic and electrostatic energy where they adhere, finely distributed, to the object being sprayed. -
Page 15: Preparation Before Starting Work
PREPARATION BEFORE STARTING WORK Caution The operating instructions and the safety regulations for the additional system components used must be read before starting-up . This spray gun must be used a part of an AirCoat-Electrostatic spraying system. The control units VM 200 EN, VM 2000 EN or EPP 200 EN and other various components are also needed (see Wagner-accesories). - Page 16 GM 2000 EAC - EN Empty page...
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Page 17: Starting Work, And Handling
STARTING WORK, AND HANDLING Caution See SAFETY REGULATIONS in chapter 1. Preparation Locking of spray gun! Turn locking nut clockwise until stop (viewed from back of gun) Check that spraying pressures are suitable. Check that all connections are tight and do not leak. General rules for handling the spray gun The following rules must be observed before any work is carried out on the equipment or during breaks in work:... -
Page 18: Cleaning Of Clogged Round Jet Tips
Cleaning of clogged round jet tips 1. By means of tip spanner (A), loosen tip insert (B) by a half turn. 2. Remove tip spanner and briefly pull trigger. Caution, never spray into an enclosed vessel. 3. After cleaning the tip retighten. Exchange of Aircoat round jet tip insert (EAC round) 1. -
Page 19: Replacing Aircoat Flat Jet Tips
Replacing AirCoat flat jet tips 1. Switch off control unit. 2. Relieve spray gun and system pressure! 3. Lock spray gun. Turn locking screw clockwise until stop. (look in spray- ing direction) 4. Unsrew cap ring (I) and remove air cap (H). - Page 20 GM 2000 EAC - EN Empty page...
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Page 21: Maintenance
MAINTENANCE Caution See SAFETY REGULATIONS in chapter 1. Attention The spray gun and the system must be cleaned every day. Use only the cleaning sol- vent recommended by the material manufacture. Never immerse the spray gun into the solvent. The following points must be observed before every maintenance works: Switch off control unit. -
Page 22: Dissassembly Of Aircoat Nozzle Body
Dissassembly of AirCoat nozzle body (round jet) 1. Unscrew tip nut. 2. Remove nozzle body (3) with spanner (B) 3. Unscrew tip insert (1) with tip spanner (A) 4. Push threaded nozzle fitting (2) backwards out of the nozzle body (3). 5. -
Page 23: Adjustment Of The Valve Rod Seal
Adjustment of the valve rod seal In case paint leaks at the valve rod near the trigger: 1. Pull trigger and throughly clean paint channel with solvent. 2. Tighten the sealing screw (A) ca- refully with universal spanner 3. If leaking continues, see chapter 5.5. -
Page 24: Exchange Of Paint Channel
Exchange of paint channel if the round jet nozzle is fitted 1. Unscrew tip nut (1). 2. Unscrew tip body (2) with universal spanner. 3. Unscrew seal screw (3) with paint channel assembly tool. 4. Remove paint channel. Assemble in reverse order, use screw (3) again. if the flat jet nozzle is fitted 1. -
Page 25: Trouble Shooting And Solutions
TROUBLE SHOOTING AND SOLUTIONS Problem Insufficient material output Poor spray pattern Leaking air valve Poor wrap round or electrostatic effect Back spraying No electrostatic ef- fect (no wrap around) GM 2000 EAC - EN Cause • Tip too small • Material pressure too low •... - Page 26 GM 2000 EAC - EN Empty page...
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Page 27: Accessories
ACCESSORIES Round jet tip inserts The round jet tips are especially suited to spray pipes, profiles and complex workpieces. Part-No. 0132 720 0132 721 0132 722 0132 723 0132 724 0132 725 0132 726 0132 727 0132 728 0132 729 0132 730 0132 731 Standard tip... -
Page 28: Aircoat Flat Tips
AirCoat flat tips AirCoat flat jet tips are used for fast, economic application of material to flat workpieces. Part Marking number 0128 564 0128 550 0128 216 0128 567 0128 211 0128 551 0128 552 0128 217 0128 568 0128 201 0128 573 0128 553 0128 554... -
Page 29: Filter (Standard)
Filter (standard) Description Cylindrical filter 180 Cylindrical filter 100 Cylindrical filter 50 Long filter housing and and filters Part No. Description 0179 160 Filter housing cpl. Description Gun filter, red Gun filter, yellow Gun filter, white Hoses and fittings Part No. Description 0229 200 Air and HP hose DN4 - ND 270 - M16 x 1.5 - length 7.5 m... - Page 30 GM 2000 EAC - EN Empty page...
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Page 31: Spare Parts Catalogue
SPARE PARTS CATALOGUE How to order spare parts? Always supply the following information to ensure delivery of the right spare part: Part No., description and quantity. The quantity need not be the same as the number given in the "Quantity" column. This number merely indicates the how many of the respective parts are used in each sub- assembly. - Page 32 Spare parts list Item Part No. 0179 354 9900 962 0179 564 0179 569 9900 810 9971 003 0179 416 0179 396 0179 254 0179 236 9971 182 0179 343 0179 341 0179 342 0179 340 0179 395 0179 339 0179 338 0179 337 0179 335...
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- Page 36 England / United Kingdom WAGNER Spraytech (UK) Lt. Haslemere Way Tramway Industrial Estate GB- Banbury OXON OX16 8TY Deutschland / Germany J. WAGNER GmbH Otto-Lilienthal-Str. 18 Postfach 1120 D- 88677 Markdorf Schweiz / Switzerland WAGNER International AG Industriestrasse 22 Postfach 109 CH- 9450 Altstätten...