Kemppi Master 5000 Operation Instructions Manual
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Kemppi Master 5000 Operation Instructions Manual

Kemppi Master 5000 Operation Instructions Manual

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1913250E
Master 5000

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Summary of Contents for Kemppi Master 5000

  • Page 1 1913250E Master 5000...

  • Page 2: Table Of Contents

    4. MAINTENANCE........................11 4.1. Cables............................11 4.2. Power source ..........................11 4.3. Regular maintenance........................11 5. OPERATION DISTURBANCES.................... 12 6. ORDER NUMBERS ......................12 7. TECHNICAL DATA ....................... 13 © 2 – Master 5000/0227 2 – Master 5000/0227 COPYRIGHT KEMPPI OY...

  • Page 3: Preface

    1.2. PRODUCT INTRODUCTION Master 5000 is a 3-phase inverter power source for demanding professional use. Master 5000 is suitable for MMA welding and carbon arc gouging. Due to its high effect and excellent welding properties as well as due to its small size and light weight it is very suitable for site welding as well as for repair and production welding.

  • Page 4: Installation

    P22 Voltage meter P23 Display for adjustment value of MMA welding dynamics -9..0...9 R21 Ajustment of welding current R22 Adjustment of MMA welding dynamics S21 Selection for local/remote control © 4 – Master 5000/0227 4 – Master 5000/0227 COPYRIGHT KEMPPI OY...
  • Page 5 H11 Signal lamp I/O H12 Warning lamp for thermal shield S11 Main switch I/O X11 Welding and earth connection X 13 Welding and earth connection X14 remote control connection 01 Inlet of mains cable © Master 5000/0227 – 5 COPYRIGHT KEMPPI OY...

  • Page 6: Siting The Machine

    2.3. CONNECTION TO MAIN SUPPLY Master 5000 power source is delivered equipped with 5 m mains cable without plug. If local electricity regulations of operating country are stating otherwise, the mains cable should be replaced in conformity with them.

  • Page 7: Welding And Earth Cables

    Clean the fastening surface from paint and rust. 2.5. MOUNTING OF POWER UNIT TO TRANSPORT CARRIAGE Read mounting instructions for Master 5000 power source delivered with carriage T12. Fasten power source carefully of that the equipment should withstand lifting with lifting device.

  • Page 8: Operation Control Switches And Potentiometers And Their Use

    3.4. OPERATION OF COOLING FAN In Master 5000 there are two simultaneously operating fans. - Fan is started for a moment, when main switch is placed into position I. - Fan is started after welding start after machine has been heated and runs still for 1…10 min time after welding stop.

  • Page 9: Control For Mma Welding Dynamics

    P21 Current meter P22 Voltage meter P23 Display for adjustment value of MMA welding dynamics -9…0…9. R21 Adjustment of welding current R22 Adjustment of MMA welding dynamics S21 Selection for local/remote control © Master 5000/0227 – 9 COPYRIGHT KEMPPI OY...
  • Page 10 Rough control (R61), reference scale 1…10, and fi ne control +/- (R62) for MMA welding cur- rent. 16c Extension cable for remote control 20 Earth cable 21 MMA welding cable C100C D100D Remote control devices © 10 – Master 5000/0227 10 – Master 5000/0227 COPYRIGHT KEMPPI OY...

  • Page 11: Maintenance

    Only authorised electrician shall carry out repairs to the machines. 4.3. REGULAR MAINTENANCE Kemppi-service repair shops make regular maintenance according to agreement. The major points in the maintenance procedure are listed as follows: - cleaning of the machine...

  • Page 12: Operation Disturbances

    5. OPERATION DISTURBANCES In case of problems contact the Kemppi works in Finland or your Kemppi dealer. Check the maintenance objects before the machine is sent to the service repair shop. Operation of the overload protection Yellow pilot lamp H12 of thermal protection is lighted when thermostat has operated due to overheating of machine.

  • Page 13: Technical Data

    230 mm height 520 mm Weight Weight Weight 48 kg Voltage supply for auxiliary devices 50 V DC fuse 1,0 A / delayed The product meets conformity requirements for CE marking. © Master 5000/0227 – 13 COPYRIGHT KEMPPI OY...
  • Page 14 DEUTSCHLAND e-mail: sales.se@kemppi.com Tel (06033) 88 020 Telefax (06033) 72 528 KEMPPI NORGE A/S e-mail:sales.de@kemppi.com PB 2151 Postterminalen KEMPPI SP. z o.o. N – 3103 TØNSBERG Ul. Pilsudskiego 2 NORGE 05-091 ZA¸BKI Tel 33 35 80 80 Poland Telefax 33 35 80 90 Tel +48 22 781 6162 e-mail: sales.no@kemppi.com...

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