Gearcase Assembly - Polaris 2009 RANGER 700 Service Manual

FINAL DRIVE
12. Carefully pull the output thru shaft (Q) through the
gearcase.
13. Remove the retaining ring (O), shim (P), and input gear (R)
from the output shaft (Q). Inspect the input gear for
abnormal wear, broken, or chipped teeth.
O
14. Inspect the two flange bearings (S) inside the gearcase.
Inspect the pinion shaft bushing (T) for wear that is inside
the gearcase.
7.32
Q
Q
P
T
S
15. Replace all O-ring, seals, and worn components. Replace
the seals as shown in the photo.

Gearcase Assembly

1. Install the shim (A) and a new retaining ring (B) onto the
output end of the output shaft (C). Install the output thru
shaft into the gearcase.
A & B
S
C