Polaris 2009 RANGER 700 Service Manual page 304

Caliper Assembly
1. Install new square O-rings (A) in caliper body. Be sure the
grooves are clean and free of residue or brakes may drag.
2. Coat the piston with clean DOT 4 Brake Fluid
(PN 2872189). Install piston (B) with a twisting motion
while pushing inward. Piston should slide in and out of bore
smoothly, with light resistance.
3. Lubricate the mounting bracket pins with Polaris Premium
All Season Grease, and install the rubber dust seal boots.
Polaris Premium All Season Grease
(PN 2871423)
4. Compress the mounting bracket and make sure the dust
seals are fully seated. Install the brake pads. Clean the disc
and pads with brake parts cleaner or denatured alcohol to
remove any dirt, oil or grease.
A
B
Caliper Installation
1. Install the rear caliper with the mounting bolts. Torque
mounting bolts to 18 ft.lbs. (24 Nm).
2. Install brake line banjo bolt. Torque banjo bolt to 15 ft. lbs.
(20 Nm).
15 ft. lbs.
(20 Nm)
3. Install rear wheel and wheel nuts. Carefully lower vehicle.
BRAKES
18 ft. lbs.
(24 Nm)
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