Polaris 2009 RANGER 700 Service Manual page 104

NOTE: Be sure all of the timing marks are properly
aligned.
K
Water Pump Gear
Timing Marks
M
Timing Marks
Counterbalance Gear and Camshaft
Gear Bolt Torque:
22 ± 2 ft. lbs. (30 ± 3 Nm)
28. Before installing the gear / stator housing, replace the seals
in the cover. Install a new water pump seal (N) into the gear
/ stator housing. Use the Water Pump Mechanical Seal
Installer (PA-44995) to properly install the seal to the
correct depth in the cover.
N
= T
PA-44995
O
N
IMPORTANT: Due to seal design and construction,
seals MUST be installed DRY (no lubricant) during
assembly. Use of lubricants (oil, soapy water, etc.)
will not allow the seal to wear-in and seal properly. Do
not touch seal surface or allow seal surface to come
in contact with contaminates during installation.
Thoroughly clean parts, tools and hands before
installation.
NOTE: To remove the water pump seal, the gear/
stator housing must be removed. The water pump
seal cannot be removed or installed with the gear/
stator housing attached to the engine. Shaft damage
will occur.
NOTE: Install the water pump seal (N) with the seal
lip facing out (towards the crankcase). Use of a
hydraulic press is recommended for this procedure.
29. Install a new crankshaft seal (P) into the gear/stator housing
cover. Use the Universal Driver Handle (PU-45543) and
the Main Seal Installer (PA-45483) to seat the crankshaft
seal into place.
PA-45483
NOTE: Install the crankshaft seal (P) with the seal lip
facing out (towards the crankcase).
Seal lip goes towards the crankcase.
ENGINE
PU-45543
P
P
3.51
3