Engine Reassembly; Crankcase Reassembly - Polaris 2009 RANGER 700 Service Manual

5. Measure ID of camshaft journal bores.
Camshaft Journal Bore I.D.:
(Mag): 1.656" ± 0.00039" (42.07± 0.010 mm)
(Ctr.) 1.637" ± 0.00039" (41.58 ± 0.010 mm)
(PTO) 1.617" ± 0.00039" (41.07 ± 0.010 mm)
6. Calculate oil clearance by subtracting journal O.D.s from
journal bore I.D.s. Compare to specification.
Calculated Camshaft Oil Clearance:
Std: 0.0027" (.070mm)
Limit: .0039" (.10 mm)
NOTE: Replace camshaft if damaged or if any part is
worn past the service limit.
NOTE: Replace engine block if camshaft journal
bores are damaged or worn excessively.
= In. / mm.
= In. / mm.

ENGINE REASSEMBLY

Crankcase Reassembly

CAUTION
After any reassembly or rebuild, the engine
must be primed using the Oil Priming Adapter
(PU-45778) and a 3/4-full oil filter before initial
start-up (see "Oil Pump Priming").
NOTE: Before assembly, clean bolts and bolt holes
with Primer N (PN 2874275) to remove any debris.
This will ensure proper sealing when installing bolts.
1. Install oil pick up (A), if removed. Torque to specification.
2. Install oil baffle weldment (B). Torque to specification.
Oil Baffle Weldment &
Oil Pick Up Bolt Torque:
60 ± 6 in. lbs. (6.8 ± 0.68 Nm)
ENGINE
B
A
= T
3.45
3