Cylinder Head Reassembly - Polaris 2009 RANGER 700 Service Manual

4x4 crew / 6x6
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Flywheel Nut Torque
65 ± 7 ft.lbs. (88 ± 9.50 Nm)
4.
Install stator housing with new o-rings. Torque the bolts to
specification and follow proper bolt torque sequence at the
beginning of this chapter.
Stator Housing Bolt Torque:
96 ± 3 in. lbs. (10.85 ± 0.35 Nm)

Cylinder Head Reassembly

NOTE: Before reassembly, clean the bolts and bolt
holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when
installing bolts.
1.
Install the head gasket (A) on the cylinder (B).
B
2.
Install cylinder head on cylinder.
= T
96 ± 3 in. lbs.
(10.85 ± 0.35 Nm)
= T
A
3.
Lubricate threads and top of washers underside of bolt head
with engine oil. Install head bolts (C) and torque to
specification.
Cylinder Head Bolt Torque:
Initial setting: 35± 4 ft. lbs. (47.5 ± 5.5 Nm)
Allow to set for 1 minute, then turn
additional 90° (1/4 turn)
*Torque Bolts In Sequence
4.
Lubricate push rods (D) and install into lifters.
ENGINE
C
= T
D
3.55
3

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This manual is also suitable for:

2009 ranger 700 4x4 crew2009 ranger 700 6x6

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