Polaris 2009 RANGER 700 Service Manual page 300

5. Push mounting bracket inward and slip outer brake pad past
edge. Then remove inner pad.
Pad Inspection
1. Measure the thickness of the pad material. Replace pads if
worn beyond the service limit.
Front Brake Pad Thickness
New: .298 ± .007" (7.56 ± .178 mm)
Service Limit: .180" (4.6 mm)
Pad Assembly / Installation
1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease (PN 2871423), and
install rubber dust boots.
2. Compress mounting bracket and make sure dust boots are
fully seated. Install pads with friction material facing each
other.
If brake pads are contaminated with grease, oil,
3. Install caliper onto rear hub and torque mounting bolts.
Measure
Thickness
4. Slowly pump the brake pedal until pressure has been built
up. Maintain at least 1/2, (12.7 mm) of brake fluid in the
reservoir to prevent air from entering the brake system.
WARNING
or liquid soaked do not use the pads.
Use only new, clean pads.
= T
Front Caliper Mount Bolt Torque:
18 ft. lbs. (24 Nm)
BRAKES
18 ft. lbs.
(24 Nm)
9
9.23