Lubrication And Maintenance - Volkswagen Type II Transporter 1200 Series Shop Manual

LUBRICATION AND MAINTENANCE
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LUBRICANTS
Lubricant Lubrication point Temperature
SAENo
COF)
above +86 30
Engine oil Engine, oil bath air cleaner, carburettor controls, +32 to +86 20 or 20W
(HD) door hinges, felt ring in distributor below +32 lOW
below -I3 5W
above +32 90
Gear oil Transmission case below +32 80
Steering gear 90
.,
Torsion arms, king pins, torsion arm link pins, tie
Universal rod ends, brake cables, pedal cluster bearing, Low freezing and water
grease gearshift lever, distributor fibre block, door and repellent grease
hood locks.
Lithium
grease Front wheel bearings
Multi-purpose grease
CAPACITIES
Crankcase . . . . . . . . . . . . .
Oil bath air cleaner ...... .
*Transmission . . . . . . . . ..
5.5 Imp pts (6.6 US pts)
.4 Imp pts (.5 US pts)
5.5 Imp pts (6.6 US pts)
Reduction gears . . . . . . . . . .4 Imp pts (.5 US pts)
Steeringgear . . . . . . . . . . . .4 Imp pts (.5 US pts)
*From chassis No
2IBOOOOOI
6.1 Imp pts (7 .4 US pts)
I.
I.UBIUCATION
Initial 300 Miles Lubrication Service
(I) Engine: Drain when hot and renew oil.
(2) Remove and clean oil strainer. ·
(3) Lubricate torsion arms.
(4) Lubricate king pins and torsion arm link pins.
(5) Lubricate tie rod ends.
( 6) Oil door hinges.
(7)
Steering gear: Check oif level, top up if necessary.
(8) Lubricate brake cables.
(9) Lubricate pedal linkage.
(I 0) Oil carburettor linkage.
(I I) Lubricate door and lid locks.
(I 2) Transmission: Change oil, clean magnetic oil drain
plugs.
(13) Reduction gear cases: Change oil.
First 1200 Miles Lubrication Service
(1) Engine: Drain when hot and renew oil.
(2) Remove and clean oil strainer.
246
(3) Lubricate torsion arms.
(4) Lubricate king pins and torsion arm link pins.
(5) Lubricate tie rod. ends.
(6) Oil door hinges.
(7) Transmission: Clean magnetic oil drain plugs.
(8) Transmission: Check oil level, top up if necessary.
(9) Reduction gear cases: Change oil. ·
First 2400 Miles Lubrication Service
(1) Engine: Drain when hot and renew oil.
(2) Remove and clean oil strainer.
(3) Clean carburettor air cleaner.
( 4) Lubricate torsion arms.
(5) Lubricate king pins and torsion arm link pins.
(6) Lubricate tie rod ends.
(7) Oil door hinges.
(8) Steering gear: Check oil level, top up if necessary.
(9) Lubricate brake cables.
(I 0) Lubricate pedal linkage.